The invention discloses a high-purity shaft
kiln composite insulation masonry process and a
heat energy loss control method, comprising the following steps: A, matrix treatment and paying off: derusting and cleaning the inner wall of a shaft
kiln steel shell, spraying an anti-
rust heat-resistant primer, and accurately paying off concentric circle datum lines and elevation lines of each layer of masonry on the steel shell according to a design drawing; b, constructing a backing layer and a buffer layer, namely annularly constructing the light heat-insulating backing layer from bottom to top, during construction, enabling each ring of bricks to be flat, enabling
mortar joints to be full and less than or equal to 2mm, paving a
ceramic fiber compressible buffer layer on the inner surface of the light heat-insulating backing layer after the light heat-insulating backing layer is constructed to a certain height, and temporarily fixing by using a special staple bolt or a binder to ensure that the light heat-insulating backing layer is flat and the
mortar joints are tight. The ultra-low heat loss is achieved, specifically, the gradient
composite structure (compact-micropore-nanometer-
fiber-light) achieves all-around efficient blocking of conduction,
radiation and
convective heat transfer, and the comprehensive heat dissipation loss of the
kiln wall is reduced by 40%-60% compared with a traditional structure.