The present invention provides methods for the manufacture of amides from their corresponding nitriles using a biocatalyst and purification of the manufactured amides using membrane
filtration. The invention also relates to methods of using membrane
filtration for isolating and reusing biocatalysts. More specifically, the inventive method produces a crude aqueous
acrylamide (AMD) by feeding
acrylonitrile (AN), water, and a biocatalyst with
nitrile hydratase activity into a reactor. After complete conversion of AN to AMD, the crude reaction is directly purified by membrane
filtration to produce a purified AMD
monomer (without
nitrile hydratase activity) and a recovered biocatalyst with
nitrile hydratase activity. Purified
monomer (e.g., AMD without
enzyme activity) in the permeate may be stored, transported, and used for
polymerization. Biocatalyst in the retentate retains enzymatic activity and may be reused.