This application relates to the field of
rare earth smelting and
separation technology, and discloses an ultrasonic-enhanced electrochemical
coupling process for the complete separation of
rare earth oxides, comprising the following steps: adding a
polyphosphate complexing agent and a
redox mediator to a
cerium-rich
rare earth aqueous solution as the anolyte, and pumping it into a dual-chamber membrane
electrolytic cell separated by a cation exchange membrane for circulation. An electroacoustic phase-controlled synchronous
system is activated to perform periodic reverse-phase pulse operations of turning on the ultrasonic current to decrease and turning off the ultrasonic current to increase. When the trivalent
cerium conversion rate reaches a first threshold, the pH is dynamically adjusted and the current is reduced; when it reaches a second threshold, the process is stopped and the temperature is raised to mature the complex salt crystalline phase. The
slurry is hot-pressed and filtered; the
filter cake is dephosphorized and washed by alkaline
solid-phase
decomposition, and then calcined at a constant temperature to obtain high-purity
cerium dioxide
powder. This invention employs a dual-chamber
electrolysis technology scheme using
polyphosphate complexation combined with a
perfluorosulfonic acid cation exchange membrane, achieving the technical effect of zero
cathode penetration of rare
earth materials.