44results about How to "Reduced retained austenite content" patented technology

The invention provides an oxide dispersion strengthened (ODS) steel preparing method and martensitic steel. The oxide dispersion strengthened steel preparing method includes the steps that iron oxides are added into a casting mould, a proper number of rare earth elements are added into a fully deoxidized molten steel, the mixture is rapidly cast into the casting mould, and the ODS steel is obtained through the reaction between the rare earth elements and the iron oxides. The martensitic steel is obtained by performing hot forging, hot rolling, hot machining and hot treatment on the ODS steel prepared through the method. The ODS steel prepared through the method is high in hardenability, the residual austenitic content is very low, and a full martensite structure can be obtained. W, V and Ta are strong carbide forming elements and have a remarkable strengthening effect, and the mechanical property is obviously higher than that of steel prepared through a traditional smelting technology. Meanwhile, the ductile-brittle transition temperature (DBTT) value is minus 80 DEG C and minus 90 DEG C, the good toughness of the traditional smelting technology is well inherited, and meanwhile good anti-radiation performance is achieved. By means of the ODS steel preparing method, the demands for preparing ODS steel in batches with stability, short process and low cost can be met.

The invention discloses a surface strengthening heat treatment method capable of improving hardness gradient. The surface strengthening heat treatment method comprises the following steps: sectional warming and temperature equilibrium, high carbon potential strong permeability, temperature diffusion improvement, sectional cooling and temperature equilibrium, high-temperature tempering, quenching and low-temperature tempering. According to the surface strengthening heat treatment method provided by the invention, the surface hardness and abrasive resistance of parts can be improved, the hardness gradient is improved, the up-to-standard hardness depth is increased, fine granular carbides with dispersed distribution are obtained, the comprehensive mechanical property of parts is promoted, theheat treatment time is shortened, the production efficiency is improved, and the energy consumption is reduced.

A disclosed gear carburization quenching technology comprises the following steps: 1) carburizing with a temperature of 830-840 DEG C; 2) performing pre-cooling on a gear to 730-740 DEG C and keeping the temperature for 2-3 h; 3) performing primary quenching, immersing the gear into quenching oil, keeping the temperature at 110-120 DEG C, and stirring the quenching oil; 4) cleaning the gear with gasoline; 5) performing high tempering, heating the gear to 720-730 DEG C, keeping the temperature for 2-3 h, performing high tempering within 1 hour after primary quenching; 6) performing preheating on the gear to 730-740 DEG C, and keeping the temperature for 2-3 h; 7) performing secondary quenching, immersing the gear into quenching oil, keeping the temperature at 125-130 DEG C, and stirring the quenching oil; 8) cleaning the gear with gasoline; and 9) performing low tempering, heating the gear to 160-170 DEG C, keeping the temperature for 2-3 h, and performing low tempering within 1 hour of the secondary quenching. The provided gear carburization quenching technology helps to reduce the residual austenite content and the non-martensite layer thickness on the gear surface.

The invention discloses a heat treatment process of a low-carbon alloy material, and the heat treatment process comprises the steps of carbonitriding treatment, quenching treatment, cryogenic treatment and tempering treatment. The low-carbon alloy material, in particular 12Cr2Ni4 alloy material after the treatment through the process can obtain the surface with higher hardness and the heart part with strong toughness, and under the condition of keeping the higher toughness in a workpiece, a surface layer with high hardness and high strength can be obtained, thereby improving the abrasion resistance and the strength of the workpiece and enabling the service life of the workpiece to be in a close relationship with the toughness of the surface layer and good matching of the strong toughness of the surface layer and the heart part. After adopting the cryogenic treatment, the service life can be well prolonged and the hardness and the strength of a matrix can be improved.

A kind of low alloy martensite steel with high strength, the character of it is the component range as following, quality percent: C0.3-0.6,Mn0.8-2.0,i0.1-0.4,r0.8-2.0,o0.1-0.4,l1.0-2.5,S<0.0l,P<0.01, the other is Fe. The steel will be stabilized after quenching and backfire at low temperature. The low alloy steel in this patent, can own very high strength and certain tenacity after a simple heat treatment, as a result the cost of it is lower.

There is provided a precipitation hardening stainless steel powder including, in percentage by mass: Si: ≦1.0%; Mn: ≦1.8%; Ni: 3.0 to 8.5%; Cr: 12.0 to 20.0%; Mo: 0.1 to 2.5%; Cu: 1.0 to 5.0% and/or Ti+Al: 1.0 to 5.0%; Nb+Ta≧5C or Nb≧5C; N≦350 ppm; and the balance being Fe and incidental impurities. A sintered compact fabricated from the steel powder has a martensite content of 90% or more. The precipitation hardening stainless steel powder provides a sintered compact that exhibits high strength after aging.

The invention relates to nitrogen containing martensitic stainless steel for a cutting tool and a manufacturing method of the nitrogen containing martensitic stainless steel. According to the technical scheme, chemical components of the nitrogen containing martensitic stainless steel for the cutting tool comprise 0.45wt%-0.70wt% of C, 13.0 wt%-17.0wt% of Cr, 0.10wt%-0.25wt% of N, 0.50wt%-0.80wt% of Si, 0.40wt%-1.0wt% of Mn, 0.0015wt%-0.0065wt% of Ca, not larger than 0.20wt% of V, not larger than 0.025wt% of Nb, not larger than 0.025wt% of Als, not larger than 0.03wt% of Mo, not larger than 0.008wt% of P, not larger than 0.005wt% of S and the balance Fe and inevitable elements. Meanwhile, the above chemical components meet the condition that C+N is 0.60-0.85wt%. The manufacturing method ofthe nitrogen containing martensitic stainless steel for the cutting tool comprises the steps of vacuum induction smelting, normal-pressure nitrogen increasing, casting, casting blank heating, rolling,quenching and tempering. The nitrogen containing martensitic stainless steel has the advantages that the alloy components are simple, the process is simple and convenient, the production cost is low,and large-scale production is easy. The manufactured nitrogen containing martensitic stainless steel for the cutting tool is high in hardness and good in toughness.

The invention discloses a gear production process facilitating the improvement of production efficiency and product quality. The gear production process includes the steps of blank casting, cutting, heat treatment, finishing cutting and ground finish, wherein blank casting, cutting, heat treatment, finishing cutting and ground finish are sequentially conducted. Raw materials for blank casting are 20CrMnTiH, a continuous casting machine is adopted in the blank casting process, the pulling rate of the continuous casting machine ranges from 0.6 m/min to 0.72 m/min, electromagnetic stirring of a crystallizer is adopted in the blank casting process, electromagnetic stirring currents are 400 A, and electromagnetic stirring frequency is 2.5 Hz. The heat treatment step includes the procedures that a cut blank is heated and carburized, heating in stages, namely, preheating at the first stage, carburization at the second stage, diffusion for 1 h to 1.2 h at the third stage and slow cooling at the fourth stage is adopted, the blank is slowly cooled to the temperature ranging from 500 DEG C to 600 DEG C and then quenched, the quenched blank is heated to the temperature ranging from 170 DEG C to 200 DEG C and then tempered after heat is preserved for not less than 3 h. The gear production process is simple in steps and short in process time, and product ingredients are even.

The invention discloses Nb and V microalloyed gear steel, a preparation method, heat treatment method and carburizing treatment method thereof and carburized gear steel. Nb and V microalloying is adopted, and the Nb and V microalloyed gear steel with a ferrite and pearlite structure is obtained. The production process comprises the steps of electric arc furnace smelting, LF refining, RH vacuum treatment, continuous casting, hot rolling and slow cooling. After the gear steel subjected to hot rolling and slow cooling is subjected to heat treatment, the Nb and V microalloyed gear steel with the tensile strength larger than or equal to 1465 MPa, the yield strength larger than or equal to 1340 MPa, the ductility larger than or equal to 14%, the percentage reduction of area larger than or equal to 50% and the impact energy KV2 larger than or equal to 95 J is obtained. The Nb and V microalloyed carburized gear steel with high contact fatigue performance is obtained after the gear steel subjected to hot rolling and slow cooling is subjected to carburizing treatment, and under the condition that the pressure stress is 4.0 GPa, the rated fatigue life L10 of the Nb and V microalloyed carburized gear steel is larger than or equal to 5 * 10 < 7 >, and the median fatigue life L50 of the Nb and V microalloyed carburized gear steel is larger than or equal to 8.2 * 10 < 7 >.

The invention discloses Nb and B microalloyed gear steel, a preparation method, a heat treatment method and a carburizing treatment method thereof and carburized gear steel. Nb and B microalloying is adopted, and the Nb and B microalloyed gear steel with a ferrite and pearlite structure is obtained; the production process of electric arc furnace smelting, LF refining, RH vacuum treatment, continuous casting, hot rolling and slow cooling is adopted; after the gear steel subjected to hot rolling and slow cooling is subjected to heat treatment, the Nb and B microalloyed gear steel with the tensile strength larger than or equal to 1450 MPa, the yield strength larger than or equal to 1340 MPa, the ductility larger than or equal to 14%, the percentage reduction of area larger than or equal to 50% and the impact energy KV2 larger than or equal to 95J is obtained; and the gear steel subjected to hot rolling and slow cooling is subjected to carburizing treatment to obtain Nb and B microalloyed carburized gear steel with high contact fatigue performance, and under the condition that the pressure stress is 4.0 GPa, the rated fatigue life L10 of the Nb and B microalloyed carburized gear steel is larger than or equal to 5 * 10 < 7 >, and the median fatigue life L50 of the Nb and B microalloyed carburized gear steel is larger than or equal to 8.2 * 10 < 7 >.

The invention discloses Nb, V and Ti microalloyed gear steel and a preparation method thereof, a heat treatment method, a carburizing treatment method and carburized gear steel. By adopting Nb, V and Ti microalloying, the Nb, V and Ti microalloyed gear steel with a ferrite and pearlite structure is obtained; the process of electric arc furnace smelting, LF refining, RH vacuum treatment, continuous casting, hot rolling and slow cooling is adopted for production; the Nb, V and Ti microalloyed gear steel with the tensile strength of larger than or equal to 1455 MPa, the yield strength of larger than or equal to 1320 MPa, the elongation rate of larger than or equal to 15%, the percentage reduction of area of larger than or equal to 50% and the impact energy KV2 of larger than or equal to 95 J is obtained after the gear steel subjected to hot rolling and slow cooling is subjected to heat treatment; after the gear steel subjected to hot rolling and slow cooling is subjected to carburizing treatment, Nb, V and Ti microalloyed carburizing gear steel with high contact fatigue performance is obtained; and under the condition that the pressure stress is 4.0 GPa, the rated fatigue life L10 of the gear steel is larger than or equal to 5*10<7>, and the median fatigue life L50 of the gear steel is larger than or equal to 8.2*10<7>.

The invention relates to a carburization heat treatment process of an alloy steel casting. The carburization heat treatment process specifically comprises the following steps that S1, the carburized working surface of the casting is turned to remove the adsorption layer, the oxidation layer and the machining strain layer, the non-carburized working surface of the casting is subjected to anti-seepage treatment after cleaned, and a layer of non-copper metal film is plated on the working surface after turning; S2, a furnace is installed, gas is discharged, and the methanol and acetone are selected the carburization medium; S3, heating is carried out until the carburizing temperature is subjected to first carburizing, the carbon potential is 1.0+ / -0.05%, and then oil quenching is carried outto be below Ac1; S4, the carburizing temperature is rapidly heated to carry out secondary carburization, the carbon potential is 0.75 + / -0.05%, then the furnace is cooled to 800-820 DEG C, and thetemperature is kept constant; S5, the steps S3 and S4 are repeatedly circulated for multiple times, the coasting is slowly cooling to 350-400 DEG C, the casting is subjected air cooling after being discharged from the furnace, and then the quenching and low-temperature tempering are carried out. By adopting the scheme, the carburized layer does not generate the network carbide, so that the hardness and wear resistance of the surface of a workpiece are improved.

The invention discloses a spiral spring quenching heat treatment process adopting a water-soluble quenching medium. The spiral spring quenching heat treatment process comprises the following steps of placing a spiral spring in a resistance furnace and heating to 850DEG C to 900DEG C and keeping the temperature for 30 minutes; then taking out the spiral spring and placing the spiral spring into a PAG (Poly Alkylene Glycol) water-soluble quenching medium for performing quenching treatment; uniformly stirring in the quenching process and enabling the temperature to reduce to room temperature; taking out the spiral spring and placing the spiral spring into an isothermal furnace with the temperature of 440 to 480DEG C and keeping the isothermal state for 1.5 hours; finally, taking out the spiral spring and performing oil cooling to room temperature. According to the spiral spring quenching heat treatment process disclosed by the invention, by using the characteristic that the cooling speed of the PAG water-soluble quenching medium is higher, residual austenitic is reduced, the substructure of a martensitic structure is refined, the separation of carbide along the crystal boundary and the boundary of martensite lath is avoided, and the spiral spring obtains comprehensive mechanical properties superior to those obtained by a traditional oil quenching heat treatment process.

The invention discloses a gear production process facilitating gear surface quality. The gear production process comprises the bar blanking, the cutting, the heat treatment, the fine cutting and the grinding performed in sequence; the material of a bar is 20CrMnTiH; the heat treatment comprises the following steps: when a blank obtained by the cutting is heated to 830-920 DEG C, the carburizing treatment is performed; and in the carburizing treatment, the temperature keeping time is not lower than 3 h; the slow cooling is performed after the carburizing treatment; when the blank is slowly cooled not higher than 550 DEG C, the secondary heating is performed, and the insulation is performed not lower than 2 h; then, the quenching is performed; the quenched blank is heated for the third time to 170-200 DEG C; the insulation is performed not lower than 3 h; then, the tempering is performed; the blank is heated to 840-870 DEG C in the secondary heating; and the carburizing treatment comprises the preheating phase, the strong carburizing phase and the dispersing phase performed in sequence. The process is simple in steps, and is convenient to obtain a gear with differently released surface hardened layer and proper impact resistance, wear resistance and strength.

The invention discloses a gear carburizing process. The gear carburizing process comprises the following steps: (1) carburizing; (2) pre-cooling; (3) performing primary quenching; (4) cleaning; (5) performing high-temperature tempering; (6) pre-heating; (7) performing secondary quenching; and (8) performing low-temperature tempering. The gear carburizing process has the beneficial effects that the content of residual austenite and the thickness of non-martensite layer on the gear surface are reduced.

The invention discloses a heat treatment process of a resistance strain gauge force transducer stainless steel elastomer, and belongs to the technical field of a heat treatment process of a metal material. The heat treatment process mainly comprises steps of pretreatment, vacuum degassing, vacuum high-pressure gas quenching, deep cooling treatment, vacuum aging treatment and vacuum stabilizing treatment. Before vacuum high-pressure gas quenching, vacuum degassing is added for reduce gas impurities of martensitic stainless steel, under the low heating temperature, long-time vacuum degassing iscarried out, temperature and time needed by vacuum high-pressure gas quenching austenitizing can be reduced, a fine uniform austenite structure can be obtained, through procedures of slow heating before vacuum hihg-pressure gas quenching, uniform rapid cooling of a cooling stage, reducing of heating and cooling speed of deep cooling treatment and vacuum aging treatment, adding of the vacuum stabilizing treatment procedure after vacuum aging treatment and the like, the material inner stress can be greatly removed, the process can obviously reduce hysteresis of the elastomer until the it is notlarger than 70 ppm, and needs of the C6 level for the low-hysteresis resistance strain gauge force transducer stainless steel elastomer can be met.

The invention discloses a forging and heat treatment method for improving a mechanical property of a Cr17Ni2 stainless steel forged piece. The forging and heat treatment method comprises the steps that firstly forging forming is conducted on Cr17Ni2 stainless steel at the temperature of 1150 DEG C, the deformation is 30%-50%, and the finish forging temperature is higher than or equal to 900 DEG C;after forging is conducted, the Cr17Ni2 stainless steel forged piece is placed into a heating furnace, and furnace cooling is conducted; then the Cr17Ni2 stainless steel forged piece is heated to be1020 DEG C, heat preservation is conducted for one hour, oil cooling is conducted, and the oil temperature is higher than or equal to 50 DEG C; the Cr17Ni2 stainless steel forged piece is taken out and air-cooled to be the room temperature; and the Cr17Ni2 stainless steel forged piece is heated to be 520 DEG C again, heat preservation is conducted for two hours, the Cr17Ni2 stainless steel forgedpiece is subjected to water cooling to be the room temperature, and the Cr17Ni2 stainless steel forged piece with the good mechanical property is taken out and obtained. According to the forging and heat treatment method, residual austenite structures of the Cr17Ni2 stainless steel forged piece can be completely removed, the performance of the forged piece is improved, and the forging and heat treatment method is used for the Cr17Ni2 stainless steel forged piece.