The invention discloses an injection mold with ultrasonic
waves directly acting on a
polymer melt, and belongs to the field of injection molding. An ultrasonic vibrator is arranged at the
tail end of a main runner and on the moving side of a mold, and is connected with a moving mold plate or a moving mold
cushion plate through screws by virtue of a
flange plate at a
nodal surface, and an amplitude variation rod is in clearance fit with the moving mold plate. The
flange plate of the ultrasonic vibrator and the amplitude variation rod are made of a piece of
titanium alloy material, and the outer circles of the
flange plate of the ultrasonic vibrator and the amplitude variation rod are concentric. The flange plate of the ultrasonic vibrator is positioned by virtue of a counter bored hole in the mold plate, so that the ultrasonic vibrator and the amplitude variation rod are accurately centered. The frequency of the applied ultrasonic
waves is 15-30 kHz, the power is 100-500 W, the ultrasonic
waves act in the stages of injection and pressure maintaining, and the general working time is 2s-20s. The ultrasonic amplitude variation rod directly faces the main runner, so that the ultrasonic waves act on the melt for enough time, the
transfer efficiency of the ultrasonic waves is improved,
energy loss is avoided, and a new platform is provided for researching the influence of ultrasonic waves on the molding quality of an injection molding product.