The invention discloses a single
abrasive particle continuous
scratching test method for a CBN tool pre-maintenance
ferrous metal test piece, and belongs to the field of material performance testing in
machining and precision and ultra-precision
machining.The
ferrous metal test piece is fixed to an electric main shaft, and online
dynamic balance is conducted on the test piece; a CBN tool is used for conducting plate repairing on the test piece to meet the requirements for end face run-out and roughness needed for testing; a tool head with the top end fixedly connected with a single
abrasive particle is replaced, and tool setting is conducted in the replacing process; finally,
scratching testing is conducted, the test piece rotates at an appointed rotating speed, the tool head undercuts to the appointed
cutting depth and conducts radial feeding, spiral scratches are formed on the end face of the test piece, and
scratching force,
acoustic emission signals and
physical quantity are acquired by a measuring
system in the process.By means of the method, it can be guaranteed that the
abrasive particle and the test piece make stable contact on a long scratching distance, high-speed and high-precision scratching is achieved, and related test results can be used in studies of
material removal mechanism in the frictional abrasion process and abrasion
machining.