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42results about How to "Good welding consistency" patented technology

Full-automatic laser welder

ActiveCN103240527AGuaranteed compression effectSolving Automatic Laser Welding ProblemsLaser beam welding apparatusPortal frameLaser
The invention provides a full-automatic laser welder comprising a laser head, a laser head servo mechanism, a feeding and discharging device, a pressing mechanism and a transmission mechanism. The pressing mechanism comprises a plurality of pressing blocks and a pressing block support, wherein each pressing block is provided with a passage for laser emitted by the laser head to pass; and the pressing block support is elastically connected with each pressing block. The transmission mechanism is connected to the pressing block support to drive the pressing block support to move vertically so as to press or separate from corresponding connecting pieces. The laser head servo mechanism can further comprise two portal frames which are bilaterally and symmetrically arranged relative to the feeding and discharging mechanism along the X-direction, and each portable frame is provided with reinforcing ribs. The transmission mechanism can comprise a pair of transmission components which is bilaterally and symmetrically arranged relative to the feeding and discharging mechanism. The full-automatic laser welder can further comprise a gas cooling mechanism, a welding positioning unit and a controller. Therefore, pressing effects of welding spots of workpieces at different heights are guaranteed, welding temperature is lowered effectively, stability of a welding process is guaranteed, and welding optimal rate and efficiency are quite high.
Owner:CONTEMPORARY AMPEREX TECH CO

Non-standard bent pipe and flange welding positioning tool

The invention relates to the technical field of tool clamps, and discloses a non-standard bent pipe and flange welding positioning tool. The non-standard bent pipe and flange welding positioning toolcomprises a bottom plate, wherein a plurality of height-adjustable supporting legs are arranged at the bottom of the bottom plate, a bent pipe positioning plate distributed in parallel is arranged above the top face of the bottom plate, supporting columns are arranged at the two sides of the middle of the bent pipe positioning plate, and the lower ends of the supporting columns are fixedly connected with the bottom plate. The upper ends of the supporting columns are rotationally connected with the bent pipe positioning plate, an angle adjusting mechanism used for adjusting the angle of the bent pipe positioning plate is arranged between the left end of the bent pipe positioning plate and the bottom plate, and a bent pipe clamping mechanism and a bent pipe centering mechanism are arranged on the bent pipe positioning plate. Supports are arranged at the two ends of the bottom plate, sliding rods parallel to the bottom plate are arranged between the upper ends of the supports, a sliding base is arranged between the sliding rods, and a flange positioning adjusting mechanism is arranged on the sliding base; and a level gauge is further arranged on the bottom plate. According to the non-standard bent pipe and flange welding positioning tool, the high-precision positioning of a flange and a bent pipe can be achieved, it is guaranteed that the welding consistency of the flange and thebent pipe is good, and the welding quality is high.
Owner:QUZHOU COLLEGE OF TECH

Method and device for soldering tin by induction heating of magnetism collecting rod

The invention relates to a method and device for soldering tin by induction heating of a magnetism collecting rod, and relates to the field of electronic appliances and electromechanical industries which requires a soldering technology. The defects of a conventional technology using soldering iron for soldering tin are overcome, a high-frequency power supply is adopted to provide a high-frequencyworking power supply for an induction coil to generate a high-frequency alternating magnetic field inside the induction coil, the magnetism collecting rod is used to transfer energy of the high-frequency alternating magnetic field inside the induction coil to a soldering position and a soldered tin wire, and with the adoption of an electromagnetic principle, heat energy generated by eddy current formed on the metal surface by magnetic lines is used to weld. Compared with the prior art, the method and the device have the following advantages that 1, the welding consistency is better; 2, the production efficiency is improved; 3, energy is transferred in a more concentrated manner; 4, more energy is saved; and 5, a high-frequency welding process has no consumables, but soldering with a soldering bit needs to frequently replace a soldering iron nozzle, so that the production cost is reduced more with the high-frequency welding process.
Owner:深圳市双建科技有限公司

Full-automatic welding device of magnetic inductor

The invention relates to a full-automatic welding device of a magnetic inductor. The full-automatic welding device comprises a rack, wherein a rotary positioning disc, an automatic feeding mechanism,an automatic welding mechanism, a workbin control mechanism, an automatic detecting mechanism and an automatic discharging mechanism are arranged on the rack; the automatic feeding mechanism, the automatic welding mechanism, the automatic detecting mechanism and the automatic discharging mechanism are sequentially arranged around the rotary positioning disc; and workpiece positioning clamps in one-to-one correspondence with the automatic feeding mechanism, the automatic welding mechanism, the automatic detecting mechanism and the automatic discharging mechanism are arranged on the rotary positioning disc. The workpiece positioning clamps on the rotary positioning disc as processing stations to be in one-to-one correspondence with the automatic feeding mechanism, the automatic welding mechanism, the automatic detecting mechanism and the automatic discharging mechanism are utilized, so that the full-automatic welding device realizes unified and continuous operation of automatic feeding,automatic welding, automatic detection and automatic discharging, realizes replacement of manual operation through full automation, and greatly improves the assembling efficiency.
Owner:HUIZHOU JIAHONGCHANG MAGNET PROD

Symmetrical-hot-rolled composite plate blank and seal welding method thereof

The invention relates to a symmetrical-hot-rolled composite plate blank and a seal welding method thereof. An enclosure frame comprises two parts, the first part forms the inner side of the enclosureframe, and the cross section of the first part is an isosceles trapezoid; the second part forms the outer side of the enclosure frame, the cross section of the second part is trapezoidal, and the length of the lower bottom edge of the second part is smaller than the length of the lower bottom edge of the first part; a groove is formed in the side, close to the enclosure frame, of the end of an upper base material; a special groove structure is formed through the innovative enclosure frame structure design, and the seal welding process is innovatively divided into two welding process flows; automatic welding equipment such as an arc welding robot or a special machine is adopted, and laser weld joint tracking and self-adaptive welding equipment is configured; a horizontal position welding mode is adopted, a high-penetration welding process is adopted for a root welding bead, and a high-deposition-rate welding process is adopted for a filling welding bead; and compared with the prior art,high-quality, high-efficiency and low-cost seal welding is realized through unique methods such as enclosure frame structure design, groove structure design, two-step welding process flow, welding process optimization and automatic welding equipment.
Owner:科斯焊接技术(无锡)有限公司

Full-automatic laser welder

ActiveCN103240527BGuaranteed compression effectSolving Automatic Laser Welding ProblemsLaser beam welding apparatusEngineeringPortal frame
The invention provides a full-automatic laser welder comprising a laser head, a laser head servo mechanism, a feeding and discharging device, a pressing mechanism and a transmission mechanism. The pressing mechanism comprises a plurality of pressing blocks and a pressing block support, wherein each pressing block is provided with a passage for laser emitted by the laser head to pass; and the pressing block support is elastically connected with each pressing block. The transmission mechanism is connected to the pressing block support to drive the pressing block support to move vertically so as to press or separate from corresponding connecting pieces. The laser head servo mechanism can further comprise two portal frames which are bilaterally and symmetrically arranged relative to the feeding and discharging mechanism along the X-direction, and each portable frame is provided with reinforcing ribs. The transmission mechanism can comprise a pair of transmission components which is bilaterally and symmetrically arranged relative to the feeding and discharging mechanism. The full-automatic laser welder can further comprise a gas cooling mechanism, a welding positioning unit and a controller. Therefore, pressing effects of welding spots of workpieces at different heights are guaranteed, welding temperature is lowered effectively, stability of a welding process is guaranteed, and welding optimal rate and efficiency are quite high.
Owner:CONTEMPORARY AMPEREX TECH CO

Special double-head automatic welding machine for welding strut beams of heliostat support main beam

The embodiment of the invention provides a special double-head automatic welding machine for welding strut beams of a heliostat support main beam. The machine comprises a gantry frame, welding gun clamping fixing devices, welding gun lifting devices, wire feeder fixing devices and rotary position-changing mechanisms, wherein a guide rail and a rack are arranged on the side face of a main crossbeamof the gantry frame, a first guide rail is arranged at the top of the main crossbeam, the welding gun lifting devices are mounted on the main crossbeam of the gantry frame, the wire feeder fixing devices are mounted on the gantry frame, the top of each welding gun lifting device is fixed to the corresponding wire feeder fixing device, each welding gun clamping fixing device is mounted at the bottom of the corresponding welding gun lifting device, two fixing frames are arranged at the two sides of the gantry frame, a workpiece is placed on the two fixing frames, and the rotary position-changing mechanisms are mounted on the two fixing frames and are connected with the two ends of the workpiece. On the basis of guaranteeing the welding quality, the welding speed is increased, and the laborintensity of workers is reduced.
Owner:BENGBU TRIUMPH ENG TECH CO LTD

NTC temperature sensor insert production device and method

The invention discloses an NTC temperature sensor insert plate production apparatus and belongs to the field of electronic sensor production. The NTC temperature sensor insert plate production apparatus comprises a fixing plate, a wire rod and core positioning tool and a wire rod and core shaping tool. The fixing plate is provided with a plurality of grooves in an interval manner. The wire rod and core positioning tool is provided with a plurality of bosses corresponding to the grooves. Two opposite angels of each boss are arranged in a chamfering manner. The width of each boss equals to the space between two cores of the same wire rod. The wire rod and core shaping tool is provided with open grooves. The top of each groove is arranged in a V-shaped manner. The width of each open groove equals to or is larger than the space between two cores of the same wire rod. The temperature sensor production is updated from previous one-by-one manual welding to equipment entire-frame welding, so that welding time and welding temperature are unified, and the product production efficiency is effectively improved. The welding speed is fast, the welding process is precisely controlled and the welding consistency is good, so that the qualified rate of finished products is greatly improved. The invention also discloses an NTC temperature sensor insert plate production method.
Owner:句容市双诚电子有限公司

A non-standard elbow flange welding positioning tool

The invention relates to the technical field of tooling and fixtures, and discloses a non-standard elbow flange welding positioning tool, which includes a bottom plate, a number of height-adjustable support feet are provided at the bottom of the bottom plate, and parallel distributed elbows are arranged above the top surface of the bottom plate. Positioning plate, the middle sides of the elbow positioning plate are provided with support columns, the lower end of the support column is fixedly connected with the bottom plate, the upper end of the support column is rotationally connected with the elbow positioning plate, and there is a set between the left end of the elbow positioning plate and the bottom plate An angle adjustment mechanism for adjusting the angle of the elbow positioning plate. The elbow positioning plate is equipped with an elbow clamping mechanism and an elbow centering mechanism; there are brackets at both ends of the bottom plate, and a slide parallel to the bottom plate is provided between the upper ends of the brackets. A sliding seat is provided between the sliding rods, and a flange positioning adjustment mechanism is provided on the sliding seat; a level is also provided on the bottom plate. The invention can realize the high-precision positioning of the flange and the bent pipe, and ensure good welding consistency and high welding quality of the flange and the bent pipe.
Owner:QUZHOU COLLEGE OF TECH

Precision bolt filter screen welding device

The invention discloses a precision bolt filter screen welding device. The precision bolt filter screen welding device comprises a loading assembly, a transfer assembly, a guide unit, a precision boltpositioning unit, a fixing unit, a welding assembly and a precision bolt clamping rotating unit, wherein a stock bin is arranged at one side of the loading assembly; a jacking gas cylinder is arranged below the stock bin; the output end of the jacking gas cylinder is connected with a jacking plate; the jacking plate is at least partially positioned in the stock bin; the transfer assembly comprises a first fixed frame, a transfer gas cylinder arranged on the first fixed frame, a lifting gas cylinder connected to the output end of the transfer gas cylinder and an adsorption unit arranged at theoutput end of the lifting gas cylinder; the fixing unit is provided with two clamping parts which get close to each other or get away from each other relatively; arc-shaped clamping holes are formedin opposite sides of tail ends of the two clamping parts; and two welding holes are formed in the tail ends of the clamping parts in a spaced mode. The precision bolt filter screen welding device canautomatically weld a filter screen to the peripheral surface of a precision bolt, is high in welding quality, is good in welding consistency, and is high in welding efficiency.
Owner:浙江宇钻精密元件有限公司

3D (three-dimensional) wrapping cloth welding mechanism of seat back wrapping machine

ActiveCN102551393BAccurately meet welding requirementsMeet welding requirementsUpholstery manufactureStoolsEngineeringSlide plate
The invention relates to a 3D wrapping cloth welding mechanism of a seat back wrapping machine for welding a mesh on a 3D back rest. The 3D wrapping cloth welding mechanism comprises an overall lifting cylinder; the overall lifting cylinder is connected with a fixing plate; the fixing plate is connected with a first welding device; a second welding device is arranged on a frame; cylinders are arranged on the frame bodies of the first welding device and the second welding device; a piston rod of the cylinder is connected with an ultrasonic wave welding head; a sliding rail pointing to a centre direction of the fixing plate is connected below the fixing plate; the sliding rail is connected with a sliding plate; the sliding plate is connected with the piston rod of a sliding plate cylinder; a cylinder body of a first welding head lifting cylinder is vertically connected on the sliding plate; the piston rod of the welding head lifting cylinder is hinged with the frame body of the first welding device; the piston rod of a second welding head lifting cylinder is hinged with the frame body of the second welding device, and the first welding device and the second welding device are staggered in groups. The 3D wrapping cloth welding mechanism, disclosed by the invention, can save welding time, precisely meet the demand of a 3D welding surface, meet the requirement of mass production and have good welding consistency.
Owner:无锡研中科技有限公司

Flexible automatic welding system for track beam structural member

ActiveCN114289920AResolve continuitySolve the problem that different models need to configure special equipmentWelding/cutting auxillary devicesAuxillary welding devicesVertical planeCentre of rotation
According to the flexible automatic welding system for the crawler belt beam structural part, a crawler belt beam is clamped through a positioning clamping mechanism, meanwhile, the center line of the crawler belt beam coincides with that of a clamp, and positioning in the length direction of the crawler belt beam is completed. Then the track beam structural part is adjusted to rotate in the horizontal plane along the center axis of the track beam structural part through the rotating displacement mechanism, the track beam structural part is made to rotate in the vertical plane with the displacement machine body as the rotating center through the main displacement mechanism, and the position of a welding gun is moved through the truss mechanism while rotation is conducted; movement of the welding gun is matched with rotation of the track beam, and the flexible and automatic welding process of the track beam is achieved. Flexible automatic welding of engineering machinery track beams of various models is achieved, the problems that in a traditional production process, key welding seams cannot be continuously welded, and special equipment needs to be arranged for different models are solved, and the automatic flexible welding device has the advantages of being high in automation and flexibility degree, high in production efficiency and good in welding quality and consistency.
Owner:无锡恒久安泰智能制造有限公司

Workpiece thin plate welding processing system and processing method

The invention discloses a welding machining system and a welding machining method for a workpiece sheet. The welding machining system comprises a fixture clamp assembly and welding robots, wherein the fixture clamp assembly is used for conveying and online clamping a workpiece to be machined for welding machining location, the fixture clamp assembly comprises a conveying line used for conveying the workpiece to be machined along a transversal direction, and a support frame assembly used for clamping the workpiece to be machined for welding location, and the conveying line is arranged on the support frame assembly and is adjustable in position along the height direction thereof, so as to realize conveying for the workpiece to be machined and separation for the workpiece to be machined for clamping state switchover of the support frame assembly; and the welding robots are distributed at the two sides of the fixture clamp assembly and move along the length direction of the fixture clamp assembly, and are used for welding for a welding joint between a sheet workpiece of the workpiece to be machined and a support frame, and the workpiece to be machined is located in a working radius of the welding robots. The welding machining system realizes automatic transport and accurate welding location for the sheet, and is reliable in location accuracy, good in welding consistency, and high in machining quality; and the welding automation level and the machining efficiency are both effectively improved.
Owner:CHANGSHA CTR ROBOTICS

Adjustable battery sealing and welding equipment

The invention discloses adjustable battery sealing and welding equipment. The equipment comprises an operation table, a welding device and an adjustable clamp device, wherein the adjustable clamp device comprises a lower floating assembly, a first extrusion assembly, a second extrusion assembly and a fixing plate, and the first extrusion assembly comprises a pair of extrusion frames; the pair of extrusion frames are arranged on the two opposite sides of the lower floating assembly respectively; a first driving piece connected with one extrusion frame is fixedly connected to the operation table, and a limiting piece used for limiting the other extrusion frame is fixedly connected to the operation table; and the second extrusion assembly is used for extruding one end of a to-be-welded battery in the thickness direction towards the direction of the fixing plate. According to the adjustable battery sealing and welding equipment provided by the invention, the to-be-welded battery is supported through the lower floating assembly, an aluminum sheet is adsorbed through a pen-shaped adsorber and then placed on the to-be-welded battery, transverse fixing of the to-be-welded battery is completed through the first extrusion assembly and the second extrusion assembly, and the to-be-welded battery is welded through the welding device.
Owner:HEFEI GUOXUAN HIGH TECH POWER ENERGY
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