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High average-power microwave window with high thermal conductivity dielectric strips

A high average-power microwave window is provided whose thermal conductivity has been enhanced to enable it to transmit higher average RF power levels than conventional windows of the same size. Such a window is suitable for use with high-average power RF sources such as klystrons and magnetrons. The window comprises a ceramic substrate, typically a low-loss ceramic such as alumina or quartz, to which narrow strips of a high thermal conductivity material have been bonded. One such high thermal conductivity material is synthetic polycrystalline diamond, which can be bonded to the surface of a dielectric substrate using a high-temperature cement or can be directly deposited on the surface by a process such as chemical vapor deposition (CVD). High-purity alumina, a commonly-used material for high-power RF windows, has a thermal conductivity of 26.4 W / mx DEG C., while synthetic diamond has a thermal conductivity of 1000 W / mx DEG C., 2.6 times that of copper and 38 times that of alumina. The novel feature is the use of high thermal conductivity strips to increase the effective thermal conductivity of a microwave window by providing low-resistance paths by which heat can be extracted from the window, resulting in a significant increase in the window's power-handling capacity.
Owner:CROUCH DAVID D
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