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32results about How to "Reduce repetitive positioning errors" patented technology

Numerical control processing machine tool and processing method special for double-power unit propeller

The invention discloses a numerical control processing machine tool and processing method special for a double-power unit propeller of a large ship. The machine tool comprises an upper and a lower power unit system; the upper power unit system comprises an upper base, a mobile column, a lead screw nut mechanism, a motor, a guiding rail and an A / C direct-drive double pendulum power unit; the lower power unit system comprises a lower base, a lead screw nut mechanism, a motor, a guiding rail, a B2 axle assembly and a second A / C direct-drive double pendulum power milling unit. The processing method comprises the following steps that the upper surface of the propeller is cut and processed firstly, and then the lower surface is cut and processed, the operation is repeated until all impellers are processed; alternatively, the upper surface of the propeller can be cut and processed until the upper surfaces of all impellers are processed, and then the lower surface is cut and processed until the lower surfaces of all impellers are processed; the processing of the whole propeller curved surfaces such as impeller pressure surface, impeller suction surface, and propeller hub and the like is completed in one time of assembly, so that the troubles of turning over and reassembling of the large propeller can be saved, thus processing efficiency is improved and repositioning error is reduced.
Owner:JIANGSU UNIV OF SCI & TECH

Mesoscale turning deformation prediction method

The invention relates to the field of advanced manufacturing and particularly relates to a mesoscale turning deformation prediction method. The mesoscale turning deformation prediction method comprises a dynamometer, a pressure plate, a sliding rail, a sliding table, a pressure plate, a lead screw, a vertical plate, bolts and a turning tool, wherein the sliding rail is arranged on the dynamometer through the pressure plate; the sliding table is arranged on the sliding rail; the pressure plate is matched with the sliding table through the bolts; the turning tool is arranged between the sliding table and the pressure plate; the vertical plate is arranged at the left side of the sliding table; the lead screw is connected with the sliding table through the vertical plate; and a scale mark is arranged on the sliding rail. Positioning cutting of the tool is completed by using an adjusting device, the adjusting frequency of a lathe handle is reduced and the repetitive position error is reduced, and the operation efficiency is improved. The influences of the blade edge radius and the blunt round radius of the turning tool on cutting force in mesoscale turning are considered, a mesoscale turning cutting force prediction model is built and the mesoscale turning cutting force can be conveniently and accurately calculated.
Owner:BEIJING INSTITUTE OF TECHNOLOGYGY

Method and device for achieving full-profile grinding of blades with tenons through cylindrical coordinate three-axis linkage machine tool

The invention discloses a method and device for achieving full-profile grinding of blades with tenons through a cylindrical coordinate three-axis linkage machine tool. The device is characterized in that the blades are mounted on a rotating shaft of a numerical control machine tool in a manner that the tenons are arranged upwards, and the three-axis linkage machine tool is formed by other two linear shafts of the numerical control machine tool and the rotating shaft; the three-axis linkage machine tool is used for driving a disc grinding wheel to carry out full-profile grinding machining on the blades; a rotating shaft of the grinding wheel is not parallel to or perpendicular to a rotating working table of the machine tool or the axis of the rotating shaft, the phenomenon that the length of the grinding wheel is shortened is avoided, and the long blades are machined; according to the method, only through three motion axes, the tenons and profiles of the blades can be comprehensively machined; the machine tool manufactured through the method has the coat far below a five-axis linkage numerical control machine tool, and a square matrix structure is formed through a plurality of spindles and the rotating shaft, so that multiple blade parts can be machined on the same machine tool, and the production efficiency of the machine tool can be obviously improved.
Owner:枣庄北航机床创新研究院有限公司

Diameter measuring tool of inner spherical section circle and measuring method

The invention discloses a diameter measuring tool of an inner spherical section circle and a measuring method. The measuring tool comprises a base, a first movable measurement unit, a first data reading device and a fixed measurement unit, wherein the fixed measurement unit comprises two contoured fixed bulbs; the two fixed bulbs are fixedly arranged on the base; a movement center of the first movable measurement unit and the two fixed bulbs form an isosceles triangle on the same plane; one end of a first movable measurement unit is connected with a second movable measurement unit through a spring; the other end of the first movable measurement unit contacts a reading meter measuring head of the first data reading device; the second data reading device stops at one end of the second movable measurement unit; and the first movable measurement unit and the second movable measurement unit are arranged on the base and can carry out axial slot clearance sliding along the axis on which a connecting line of the second movable measurement unit and the first movable measurement unit is. The diameter measuring tool can meet detection of the diameter of the inner spherical section circle with fixed distance; and the measuring method is reliable and suitable for field and volume production.
Owner:XIAN AERO ENGINE CONTROLS

AlZrTiN composite multi-gradient multi-coating turning blade and preparation method thereof

The invention discloses an AlZrTiN composite multi-gradient multi-coating turning blade and a preparation method thereof, and relates to the technical field of coating blades and preparation methods thereof. The turning blade comprises a blade basal body, wherein a Ti connecting layer, a TiN gradient transition layer, an AlZrTiN gradient transition layer, an AlZrTiN outer wear resistant layer and a TiN gradient transition outer lubricating layer are arranged on the surface of the blade basal body in sequence from inside to outside; the contents of Al, Zr and N elements in the AlZrTiN gradient transition layer are gradually increased from inside to outside; and the content of a Ti element in the TiN gradient transition outer lubricating layer is gradually increased from inside to outside. The preparation process comprises the following steps: firstly, the blade basal body is cleaned; and then, the blade basal body and a needed target are put in a vacuum chamber of a magnetron sputtering machine for coating. In the multi-coating turning blade, the bonding strength between coatings and the blade basal body and between the coatings is high, the internal stress of the coatings is low; and the turning blade has excellent wear resistance and comprehensive mechanical performance.
Owner:无锡锐志方达金属科技发展有限公司

A method and device for full-profile grinding of tenon blades using cylindrical coordinate three-axis linkage machine tools

The invention discloses a method and device for achieving full-profile grinding of blades with tenons through a cylindrical coordinate three-axis linkage machine tool. The device is characterized in that the blades are mounted on a rotating shaft of a numerical control machine tool in a manner that the tenons are arranged upwards, and the three-axis linkage machine tool is formed by other two linear shafts of the numerical control machine tool and the rotating shaft; the three-axis linkage machine tool is used for driving a disc grinding wheel to carry out full-profile grinding machining on the blades; a rotating shaft of the grinding wheel is not parallel to or perpendicular to a rotating working table of the machine tool or the axis of the rotating shaft, the phenomenon that the length of the grinding wheel is shortened is avoided, and the long blades are machined; according to the method, only through three motion axes, the tenons and profiles of the blades can be comprehensively machined; the machine tool manufactured through the method has the coat far below a five-axis linkage numerical control machine tool, and a square matrix structure is formed through a plurality of spindles and the rotating shaft, so that multiple blade parts can be machined on the same machine tool, and the production efficiency of the machine tool can be obviously improved.
Owner:枣庄北航机床创新研究院有限公司

Numerical control processing machine tool and processing method special for double-power unit propeller

The invention discloses a numerical control processing machine tool and processing method special for a double-power unit propeller of a large ship. The machine tool comprises an upper and a lower power unit system; the upper power unit system comprises an upper base, a mobile column, a lead screw nut mechanism, a motor, a guiding rail and an A / C direct-drive double pendulum power unit; the lower power unit system comprises a lower base, a lead screw nut mechanism, a motor, a guiding rail, a B2 axle assembly and a second A / C direct-drive double pendulum power milling unit. The processing method comprises the following steps that the upper surface of the propeller is cut and processed firstly, and then the lower surface is cut and processed, the operation is repeated until all impellers are processed; alternatively, the upper surface of the propeller can be cut and processed until the upper surfaces of all impellers are processed, and then the lower surface is cut and processed until the lower surfaces of all impellers are processed; the processing of the whole propeller curved surfaces such as impeller pressure surface, impeller suction surface, and propeller hub and the like is completed in one time of assembly, so that the troubles of turning over and reassembling of the large propeller can be saved, thus processing efficiency is improved and repositioning error is reduced.
Owner:JIANGSU UNIV OF SCI & TECH

Clamping device for machining small eccentric stepped circular hole parts

The invention discloses a clamping device for machining small eccentric stepped circular hole parts. The device comprises a base, an indexing plate, a positioning base, an indexing guide plate, an indexing bolt and indexing adjusting mechanisms, wherein the indexing guide plate is a rectangular plate body; the base is in a circular truncated cone shape; a first groove used for installing the indexing guide plate is formed in the top surface of a top seat; a first indexing bolt hole is formed in the base; the indexing plate is in a circular truncated cone shape; a second groove which is combined with the indexing guide plate is formed in the bottom surface of the indexing plate; a second indexing bolt hole is formed in the indexing plate; the positioning seat is provided with a central holewhich is combined with the small eccentric stepped round hole parts to be machined; the indexing guide plate is fixed in the first groove formed in the top surface of the base; the positioning seat is fixed on the top surface of the indexing plate; a second groove formed in the bottom surface of the indexing plate is combined with the indexing guide plate, and the indexing plate is located on thetop surface of the base; the indexing bolt is inserted into one certain second indexing bolt hole in the indexing plate and a first indexing bolt hole corresponding to the second indexing bolt hole;and the various indexing adjusting mechanisms are used for fixedly connecting the base with the indexing plate.
Owner:CHENGDU ENGINE GROUP

A Mesoscopic Scale Turning Deformation Prediction Method

The invention relates to the field of advanced manufacturing and particularly relates to a mesoscale turning deformation prediction method. The mesoscale turning deformation prediction method comprises a dynamometer, a pressure plate, a sliding rail, a sliding table, a pressure plate, a lead screw, a vertical plate, bolts and a turning tool, wherein the sliding rail is arranged on the dynamometer through the pressure plate; the sliding table is arranged on the sliding rail; the pressure plate is matched with the sliding table through the bolts; the turning tool is arranged between the sliding table and the pressure plate; the vertical plate is arranged at the left side of the sliding table; the lead screw is connected with the sliding table through the vertical plate; and a scale mark is arranged on the sliding rail. Positioning cutting of the tool is completed by using an adjusting device, the adjusting frequency of a lathe handle is reduced and the repetitive position error is reduced, and the operation efficiency is improved. The influences of the blade edge radius and the blunt round radius of the turning tool on cutting force in mesoscale turning are considered, a mesoscale turning cutting force prediction model is built and the mesoscale turning cutting force can be conveniently and accurately calculated.
Owner:BEIJING INSTITUTE OF TECHNOLOGYGY

Diameter measuring tool of inner spherical section circle and measuring method

The invention discloses a diameter measuring tool of an inner spherical section circle and a measuring method. The measuring tool comprises a base, a first movable measurement unit, a first data reading device and a fixed measurement unit, wherein the fixed measurement unit comprises two contoured fixed bulbs; the two fixed bulbs are fixedly arranged on the base; a movement center of the first movable measurement unit and the two fixed bulbs form an isosceles triangle on the same plane; one end of a first movable measurement unit is connected with a second movable measurement unit through a spring; the other end of the first movable measurement unit contacts a reading meter measuring head of the first data reading device; the second data reading device stops at one end of the second movable measurement unit; and the first movable measurement unit and the second movable measurement unit are arranged on the base and can carry out axial slot clearance sliding along the axis on which a connecting line of the second movable measurement unit and the first movable measurement unit is. The diameter measuring tool can meet detection of the diameter of the inner spherical section circle with fixed distance; and the measuring method is reliable and suitable for field and volume production.
Owner:XIAN AERO ENGINE CONTROLS

A double-sided finishing fixture for large thin-walled flanges and flange processing technology

The invention relates to the technical field of mechanical processing technology equipment, in particular to a double-sided finishing fixture for a large thin-walled flange and a flange processing technology, including an upper permanent magnetic disk, a lower permanent magnetic disk, a non-magnetically conductive intermediate connecting disk, and several guides. Rotary positioning claws made of magnetic materials, the upper permanent disk and the lower permanent disk are fixed into one body through the intermediate connection disk, and are located between the lower end surface of the upper permanent disk, the upper end surface of the lower permanent disk, and the outer circle of the intermediate connection disk. A space for an annular groove is formed; the rotary positioning claw is provided with a rotating shaft, an upper positioning claw, and a lower positioning claw, and the rotary positioning claw is installed on the upper permanent magnetic disk and the lower positioning claw of the space part of the annular groove through the rotating shaft. Between the permanent disks, the upper positioning claw and the lower positioning claw are arranged in opposite directions around the center of the rotating shaft. Adopting the present invention can realize fast switching between the positioning of the lower end face of the flange and the positioning of the upper end face of the flange without hoisting and turning over the flange, and has high processing efficiency and good processing precision.
Owner:JIANGYIN HENGRUN RING FORGING

Lifting and positioning device for vacuum chamber optical components

A vacuum chamber optical element lifting and positioning device is characterized in that the vacuum chamber optical element lifting and positioning device comprises a frame body, a motor, a tray, a lead screw and a guide mechanism; the frame body comprises at least two stand plates and a top plate arranged on the stand plates; the power output end of the motor is connected with a worm; the tray comprises at least two longitudinal beams and a beam arranged between the longitudinal beams; each longitudinal beam is provided with a first positioning ball with the upward end face; the beam is provided with a second positioning ball with the upward end face as well; in addition, the two first positioning balls and the second positioning ball are not located on a straight line and can repeatedly position optical elements; the lead screw is vertically arranged on the beam of the tray; a rotating nut in rotation fit with the lead screw is arranged at the upper end of the lead screw; and worm teeth in rotation fit with the worm are arranged on the outer wall of the rotating nut. Compared with the prior art, the vacuum chamber optical element lifting and positioning device has the beneficial effects that the overall structure is simple, use is convenient, control is accurate, and the lifting distance can be easily regulated; and an accurate three-point positioning mechanism is arranged so that the repeated positioning error can be small.
Owner:CHINA WEAPON SCI ACADEMY NINGBO BRANCH

Non-standard three-tool-bit shank structure for aluminum shell machine base machining

The invention discloses a non-standard three-tool-bit shank structure for aluminum shell machine base machining. The structure comprises a three-tool-station shank and aluminum shell machining tool blades, wherein three blade installing grooves are milled in the head part of the three-tool-station shank, the shape of the blade installing grooves is matched with the shape of the corresponding aluminum shell machining tool blades, the aluminum shell machining tool blades are fixedly connected with the three-tool-station shank through blade installing screws, and the installing screws are screwedinto installing screw holes in the blade installing grooves. The structure has the advantages that the operation is simple, the problem that the aluminum shell machine base requires tool replacementfor multiple times during machining in the prior art is solved, one shank is provided with the three blades, the machining efficiency of the aluminum shell machine base is improved, and the problems that the aluminum shell machine base is long in production period, high in operating labor intensity, high in production cost and large in machining tool model specification are solved. All machining surfaces of the machine base are machined through the promoted process of one-time clamping and one-tool machining, so that the repeated positioning errors are reduced, the concentricity of machining of the machine base is improved, and the machining quality of the machine base is improved.
Owner:无锡市亨达电机有限公司

On-line Measurement Method of Axisymmetric Optical Aspherical Surface

An axisymmetric optical aspheric surface online shape measuring method relates to the field of optical machining. The axisymmetric optical aspheric surface online shape measuring method solves the problem that existing measuring methods require repositioning of workpieces and are low in measuring precision and high in cost. The axisymmetric optical aspheric surface online shape measuring method comprises scheduling the angular speed of an element to be measured as well as the operating speed and the sampling time of an online height indicator working along the generatrix of an aspheric surface; generating a helix sampling point space coordinate matrix, converting the helix sampling point space coordinate matrix into executable files and executing the executable files; performing radius scanning on the generatrix of the aspheric surface from outside to inside through the online height indicator, and performing sampling according to the sampling time to measure out the shape height of the aspheric surface of the element to be measured in the vertical direction; after measurement, obtaining a new shape height of the aspheric surface of the element to be measured in the vertical direction at a designated coordinate through the online height indicator; after finishing the surface scanning, importing the three-dimensional coordinate information of all the sampling points into a computer for analysis, and performing automatic fitting to calculate the shape error information of the aspheric surface. The axisymmetric optical aspheric surface online shape measuring method achieves online measurement, is high in machining precision, reduces repositioning errors and the sampling requirements, saves the time and cost and obtains high efficiency.
Owner:CHANGCHUN INST OF OPTICS FINE MECHANICS & PHYSICS CHINESE ACAD OF SCI

Machining method and special hinged tool post for ultra-long and deep vertical turning

Disclosed are a machining method of ultra-depth vertical turning, and a hinged tool rest special for the same. The method includes: setting a machining program, pulling a tool bar until the axis of the tool bar is perpendicular to the axis of a spindle, moving the spindle, pulling off stop pins after moving the spindle, inserting a positioning insert bar after the axis of the tool bar is superposed with that of the spindle, tightening positioning bolts, and machining a workpiece; after machining, loosening the positioning bolts, pulling off the positioning insert bar to allow the axis of the tool bar to be perpendicular to that of the spindle, re-inserting the stop pins, and taking out the workpiece. The special hinged tool rest comprises a spindle connecting block, a tool bar, a positioning insert bar, stop pins and positioning bolts. The upper end of the spindle connecting block is fixed to a lathe spindle. The lower end of the spindle connecting block is provided with an elongated tool bar mounting groove. The tool bar comprises a tool shank and a tool mounting rack for mounting a tool. The upper end of the tool shank is hinged to a connecting shaft inside the tool bar mounting groove. The machining method and the special hinged tool rest have the advantages that the structure is simple, safety factor is high, repeated positioning has small errors, mounting is quick, and the workpiece is convenient to take and place.
Owner:慈溪汇丽机电股份有限公司

A multi-coated turning insert

The invention discloses a multi-coating turning blade, and relates to a coating turning tool for use in metal cutting machining. The multi-coating turning blade consists of a blade substrate and a coating which coats the blade substrate, wherein the blade substrate comprises a blade body of which the transverse section is square; the upper end face of the blade body is provided with a chip breaker groove; the chip breaker groove is defined by four groove edges of which the longitudinal sections are trapezoidal; the widths of the top surfaces of the groove edges are smaller than those of the bottom surfaces; the outer side faces of two adjacent groove edges are in transition connection through cambered surfaces; the inner side faces of the groove edges are inclined from the top surfaces of the groove edges to the inside of the chip breaker groove; the outer side faces of the groove edges are inclined from the top surfaces of the groove edges to the outside of the chip breaker groove; the bottom ends of the outer side faces of the groove edges are connected with the side face of the blade body; the coating is of a multilayer structure; the coating comprises a Ti connection layer, a TiN gradient transition layer, an AlZrTiN gradient transition layer and an AlZrTiN outer wear-resistant layer in sequence from the surface of the blade substrate to the outside. Good coiling and breaking effects are achieved on large-sized chips generated in a cutting process, the combination strength between the coating and the blade substrate is high, and the multi-coating turning blade is wear-resistant.
Owner:吉林中车工贸有限公司

Alzrtin composite multi-gradient multi-coating turning insert and preparation method thereof

The invention discloses an AlZrTiN composite multi-gradient multi-coating turning blade and a preparation method thereof, and relates to the technical field of coating blades and preparation methods thereof. The turning blade comprises a blade basal body, wherein a Ti connecting layer, a TiN gradient transition layer, an AlZrTiN gradient transition layer, an AlZrTiN outer wear resistant layer and a TiN gradient transition outer lubricating layer are arranged on the surface of the blade basal body in sequence from inside to outside; the contents of Al, Zr and N elements in the AlZrTiN gradient transition layer are gradually increased from inside to outside; and the content of a Ti element in the TiN gradient transition outer lubricating layer is gradually increased from inside to outside. The preparation process comprises the following steps: firstly, the blade basal body is cleaned; and then, the blade basal body and a needed target are put in a vacuum chamber of a magnetron sputtering machine for coating. In the multi-coating turning blade, the bonding strength between coatings and the blade basal body and between the coatings is high, the internal stress of the coatings is low; and the turning blade has excellent wear resistance and comprehensive mechanical performance.
Owner:无锡锐志方达金属科技发展有限公司

A non-standard three-head tool handle structure for aluminum shell machine base processing

The invention discloses a non-standard three-tool-bit shank structure for aluminum shell machine base machining. The structure comprises a three-tool-station shank and aluminum shell machining tool blades, wherein three blade installing grooves are milled in the head part of the three-tool-station shank, the shape of the blade installing grooves is matched with the shape of the corresponding aluminum shell machining tool blades, the aluminum shell machining tool blades are fixedly connected with the three-tool-station shank through blade installing screws, and the installing screws are screwedinto installing screw holes in the blade installing grooves. The structure has the advantages that the operation is simple, the problem that the aluminum shell machine base requires tool replacementfor multiple times during machining in the prior art is solved, one shank is provided with the three blades, the machining efficiency of the aluminum shell machine base is improved, and the problems that the aluminum shell machine base is long in production period, high in operating labor intensity, high in production cost and large in machining tool model specification are solved. All machining surfaces of the machine base are machined through the promoted process of one-time clamping and one-tool machining, so that the repeated positioning errors are reduced, the concentricity of machining of the machine base is improved, and the machining quality of the machine base is improved.
Owner:无锡市亨达电机有限公司
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