94 results about "Green state" patented technology

A metal-supported electrochemical cell is provided. The cell may contain a porous metal support comprising a first- and a second-main surfaces, a porous thermomechanical adaptive layer on the second main surface, a porous layer that is a barrier against the diffusion of chromium on the porous thermomechanical adaptive layer, this porous barrier layer being in stabilised zirconia and/or substituted ceria, and in a mixed oxide of spinel structure, a porous hydrogen electrode layer on the porous barrier layer, a dense electrolyte layer on the porous hydrogen electrode layer; a dense or porous reaction barrier layer on the dense electrolyte layer, and a porous oxygen or air electrode layer on the reaction barrier layer. A method for fabricating a metal-supported electrochemical cell is also provided. The method may comprise a step for the simultaneous sintering of the green support and of all the previously deposited layers in the green state.

The invention relates to a process for making an article subject to dynamic loading, the process comprises: (i) shaping a polymer-containing composition in the green state, the composition comprising (a) a continuous phase of a polymeric component of at least 15 wt %, based on the total weight of the polymer component of a propylene elastomer having a heat of fusion of less than 70 J/g and an isotactic triad tacticity of 50 to 99% and optionally containing units derived from a diene, the polymeric component having a density of less than 0.9 g/cm³ and (b) from 20 to 120 phr, preferably 30 to 100 phr, most preferably 40 to 90 phr based on the total weight of the polymer component of a reinforcing filler component; and (c) a peroxide curative. The composition is combined with a fibrous reinforcement which is then cured to a cure state as determined by ODR @ 170° C., 30 min MH-ML of from 5 to 80 dNm. The invention especially relates to such processes when providing under Demattia testing conditions a crack length of less than 15 mm at room temperature over 90K cycles, preferably 10 mm, more preferably 7 mm, and most preferably 4 mm, and a 10% modulus of 0.7 to 10 MPa, preferably 1.4 to 9 MPa and most preferably 2 to 8 MPa.

In accordance with the present embodiment, a method for making an optical ceramic comprises depositing a plurality of thin layers of powder. The powder comprises a first optical material powder having a first dopant level, and a second optical material powder. The first and second optical material powders are deposited for each layer based on the first dopant level and according to data associated with a three-dimensional (3D) compositional profile design of an optical ceramic. The method further comprises binding the first and second optical material powders of each thin layer to each other and each thin layer with an adjacent layer such that a green state optical ceramic is produced based on the 3D compositional profile design. The method further comprises densifying the green state optical ceramic to obtain the optical ceramic.

Disclosed is a rigid annular valve structure comprised of individual green state discs having partial or complete passages formed therein. The series of green state discs are assembled in an axially aligned stack such that the partial passages of adjacent ones of the green state discs cooperate to collectively define a plurality of substantially radial device passageways for fluid flowing therethrough. The disc passages are formed in the discs prior to the assembly into the stack. The assembled green state discs are heated as a unit in order to simultaneously harden the individual green state discs and to fuse the individual green state discs together to form the rigid annular valve structure. After heating, the rigid annular valve structure may be machined to define interior and exterior peripheries and end faces such that the rigid annular valve structure is suitable for use in a valve assembly.

The present invention provides an improved system and method for casting toilets. In the disclosed method, at least one of a shell, engine and rim configuration for a toilet is provided, wherein the configuration is selected from a plurality of shell, engine and rim configurations defined by a corresponding plurality of shell, engine and rim molds. Each mold defines a casting space therewithin for casting the selected configuration therefrom. Each shell configuration includes a hollow housing space for disposition of a unique sanitaryware performance engine configuration therewithin. While still greenware, the cast engine is disposed in the shell housing space to form at least one shell and engine assembly thereby. Subsequently, and while also in a green state, the cast rim is assembled with the shell and engine assembly and the entire shell, engine and rim assembly is fired to form a single integral piece of sanitaryware. In the corresponding system, a series of casting stations is provided that defines a casting sequence, wherein each said station performs a specific casting step. The selected configuration is sequentially directed to at least one station selected from the series of stations where at least one casting step is performed. Sequential direction and casting steps are repeated until a predetermined number of toilets are produced.

The present invention provides a method for preparing a rhenium-tantalum alloy with improved strength and ductility characteristics. The method includes mixing powders of rhenium and tantalum with a weight ration of approximately 97% rhenium to approximately 3% tantalum. The powdered blend is then compressed to a green state. The green compress of rhenium and tantalum is then sintered such that tantalum goes into solid solution with rhenium. The sintered material is then cold rolled. The cold rolling disperses oxides away from concentrations in the alloy grain boundaries. If desired, the alloy may then be annealed. The result is a rhenium-tantalum alloy that displays improved high temperature strength and ductility over pure rhenium materials. The present alloy is particularly suited to fabrication of rocketry components such as valve bodies, poppets, seats, and nozzles.

A method and apparatus to treat a dried unfired article comprising a ceramic precursor composition substantially held together by a binder, to be resistant to binder soluble solvent based processing. The method includes depositing a fluid on the article surface, and polymerizing the deposited fluid to form a polymer thin layer on the surface. The fluid may be an aerosol, a vapor, a fog, a mist, a smoke, or combinations thereof. An apparatus to perform the method and an article resistant to binder soluble solvent based processing are also provided. The article can be an unfired honeycomb body that includes a dried composition of ceramic precursor substantially held together by a binder and a layer disposed on a surface of the unfired honeycomb body. The surface to be exposed in the green state to a binder soluble solvent and the layer protects the binder from solubilization by the solvent.

A method of making a monolithic or essentially monolithic single layer capacitor with high structural strength and capacitance. Sheets of green-state ceramic dielectric material and ceramic/metal composite material are laminated together, diced into individual chips, and fired to sinter the ceramic together. The composite material may contain an amount of metal sufficient to render the composite conductive whereby the composite may be used for one or both electrodes and for mounting the capacitor to the pc board. Alternatively, the composite material may contain an amount of metal insufficient to render the composite conductive but sufficient to act as seed points for an electroplating process wherein the composite is preferentially coated with conductive metal, and the coated composite is mounted to the pc board and the coating provides an electrical connection to an internal electrode. Vertically-oriented surface mountable capacitors and hybrid capacitors are provided.

Thermoanalytical sensor for calorimetric measurements which cooperates with a temperature control device and comprises at least one measurement position formed on the sensor, a heat flow path established between the temperature control device and the at least one measurement position, and at least one temperature-measuring element, characterized in that the sensor has a plurality of layers which are formed substantially by ceramic elements that have been solidly bonded to each other by undergoing a sintering process together and which in their green state can be provided with a structure, wherein at least a part of the ceramic elements are structured.

A method of shaping a part in a green state obtained through powder injection molding, including placing a surface of the part in contact with a shaping surface of a setter with at least one section of the surface of the part not conforming to the shaping surface, and locally heating at least one area of each of the at least one section to deform the part until the at least one section conforms to the shaping surface. The part remains in the green state during the local heating. The part may be a heat shield panel for a gas turbine engine.

A ceramic discharge vessel is provided wherein the discharge vessel has a ceramic body and at least one expanded reaction-bonded aluminum oxide member hermetically sealed to the ceramic body. The method of making the discharge vessel includes (a) forming a ceramic body; (b) forming a reaction-bonded aluminum oxide member in a green state by compacting a mixture of aluminum metal and aluminum oxide powders; (c) assembling the ceramic body and the reaction-bonded aluminum oxide member in the green state to form an assembly; and (d) reaction sintering the assembly to cause the reaction-bonded aluminum oxide member to expand and form a hermetic seal with the ceramic body.

The invention relates to a layer structure that is formed between an interconnect and a cathode of a high-temperature fuel cell and that can be used to form a ceramic layer structure between an interconnect and a cathode. The interconnect is made of a metal alloy containing chromium. The aim of the invention is to provide a layer structure between an interconnect and a cathode of a high-temperature fuel cell, by means of which good protective function (against corrosion and against chromium evaporation), high electrical conductivity, and good thermal expansion behavior matched to the materials of an interconnect and of a cathode can be achieved. The layer structure is formed in the green state by a powdery spinel and at least one metal oxide from the group comprising CuO, NiO, CoOx, and MnOx as a sintering additive, and at least one powdery perovskite. Chromium is not contained in any of said chemical compounds. The fraction of contained spinel having the metal oxides as a sintering additive is reduced from the side facing the interconnect to the side facing the cathode, and the fraction of perovskite is reduced from the side facing the cathode to the side facing the interconnect.

The present invention relates to a process for producing shaped metal bodies having a structured surface which can be used as joining elements in the “friction spot joining” process described in the EP application 09015014.5. The shaped metal bodies are produced by means of MIM technology, and are deformed further in the green state or in the brown state after injection moulding to give the desired components.

A porous reaction-bonded magnesia body with small or negligible shrinkage between the green state and the fired state. The body made by forming a green (i.e., unfired) body of mixed powders containing coarse grains of magnesia in combination with at least one reactive element, and optionally other ceramic oxides and/or compounds, followed by sintering in an oxidizing atmosphere. During sintering, oxidation and/or reaction of the element grain results in an overall volume change that is negligibly small or zero. The resulting body is highly porous, and may be used as a support for a semi-permeable membrane, especially relatively high coefficient of thermal expansion, high-temperature gas separation membranes.

A ceramic discharge vessel in a green state prior to assembly includes a first discharge vessel part in a green state, a second discharge vessel part in a green state, wherein the first and second discharge vessel parts form a discharge vessel when joined together, and a first capillary attached to the first discharge vessel part and a second capillary attached to one of the first and second discharge vessel parts. To facilitate joining the first and second discharge vessel parts, a first removable handle is temporarily attached to the first discharge vessel part for maneuvering the first discharge vessel part, and a second removable handle is temporarily attached to the second discharge vessel part for maneuvering the second discharge vessel part.

A method of manufacturing a fuel injector nozzle where a nozzle seat and a nozzle insert are made using a metal injection molding process. The nozzle seat and the nozzle insert are assembled and bonded together while in their green state. The resulting nozzle assembly is then debinded and sintered to obtain the desired fuel injector nozzle.

A method of post-curing a modeled object in a green state based on modeling data generated according to a working model includes a curing step of exposing the modeled object to light while the modeled object is fitted to the working model to secondary-cure the modeled object.