This application discloses an apparatus and method for manufacturing Cabran-type
turbine blades using electroslag
casting, belonging to the field of electroslag
casting. A free
electrode is disposed in the
flange area (including the transition area) and arranged between the guide electrodes of a flexible
electrode casting system. The cross-sectional profile of the free
electrode is adapted to the cavity of the
flange area. The free electrode is held in place by a clamping mechanism to maintain its position or move vertically. For the electroslag casting process of
turbine blades with a composite cross-section of "blade +
flange," this application solves the problems of electrode transition and consumable electrode design in electroslag casting by introducing a dedicated free electrode for the flange area and coordinating with the flexible electrode casting
system for partitioned filling. This enables the manufacture of Cabran-type (through-flow and axial-flow)
turbine blade castings, i.e., castings with three-dimensional curved surfaces and large cross-sectional area variations, using electroslag casting, thus expanding the application scope of electroslag casting.