The present disclosure provides systems and methods for fast
molten salt reactor fuel-salt preparation. In one implementation, the method may comprise providing fuel assemblies having fuel
pellets, removing the fuel
pellets and spent fuel constituents from the fuel assemblies, granulating the removed fuel
pellets or process feed to a chlorination process,
processing the granular spent fuel salt into
chloride salt by ultimate reduction and chlorination of the
uranium and associated fuel constituents
chloride salt solution, enriching the granular spent fuel salt, chlorinating the enriched granular spent fuel salt to yield molten
chloride salt fuel, analyzing, adjusting, and certifying the molten
chloride salt fuel for end use in a
molten salt reactor, pumping the molten
chloride salt fuel and cooling the molten
chloride salt fuel, and milling the solidified molten chloride salt fuel to predetermined specifications.