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Collector, battery electrode substrate, and methods for producing the same

A collector that has enough hardness and flexibility and a battery electrode substrate that uses this collector are provided. Also provided is a low-cost battery electrode substrate that exhibits excellent high-rate charge/discharge characteristics and low electrical resistance and that is able to avoid the decline in cycle characteristics caused by repetitive charging/discharging. The invention is a battery electrode substrate having a structure in which a nickel film is coated on the surface of plastic fiber of a woven or unwoven fabric, wherein a metallic porous body in which the average coverage ratio by the nickel film is not less than 85% is used. The invention is also a collector comprising a metallic porous body having a structure in which a surface of plastic fiber of a woven or unwoven fabric is coated with a nickel film so as to be an average coverage ratio of not less than 85%, wherein the metallic porous body comprises at least two layers of a lower density region and a higher density region in the thickness direction between which there is a difference in density of included nickel, and a thickness of the lower density region is not less than 1.5-times a thickness of the higher density region. The invention is also a battery electrode substrate that has a structure in which a surface of a plastic fiber in a unwoven fabric is coated with a nickel film, wherein the battery electrode substrate uses a metallic porous body in which a transverse-to-longitudinal ratio of the electrical resistance is not less than two times. The plastic fiber is preferably a fiber that has a core/sheath composite fiber structure in which the core is polypropylene and the sheath is polyethylene.
Owner:SUMITOMO ELECTRIC IND LTD +1
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