The invention discloses a prediction method for
crack initiation of a secondary surface of a heavy-load gear. The method comprises the following steps that 1, based on a
hertz contact theory, the contact of a gear pair is simplified, a meshed position parameter is calculated according to geometric
kinematics, and a contact analysis model is established; 2, based on the contact analysis model of the gear pair, by using a value calculation method, the surface
contact pressure of the analysis model under the heavy-load condition is obtained; 3, a material constant related to the service life of
crack initiation is solved; 4, based on a continuous
damage mechanics theory, by using critical damage amount, whether or not a crack occurs on the secondary surface is judged, and a gear contact elastic-plastic
constitutive equation of
coupling damage is established; 5, the service life of
crack initiation is calculated, and the position of crack
initiation is obtained. According to the predictionmethod, the technical difficult problem which exists for a long time in the machinery industry is solved, the position and service life of crack
initiation of the secondary surface of the heavy-loadgear can be effectively predicted, and the basis is provided for design, manufacturing and use of the gear.