The invention relates to a large
phased array radar antenna frame structure and a manufacturing method thereof. The large
phased array radar antenna frame structure is formed by riveting a
casting frame, multiple I-shaped aluminum beams, connecting angle members, a left longitudinal beam, a right longitudinal beam, an upper cross beam, a lower cross beam, four-corner joints,
waveguide supporting strips, a
skin, a supporting plate and the like. 128 slotted waveguides about 3 meters in length and other
radar subsystems are mounted on a frame. By the frame, a
bottleneck of difficulty in guaranteeing accuracy of a large
phased array radar antenna is broken through, rigidity is improved by about 20-30% under the circumstance of same weight, the frame is low in cost and attractive in appearance, and environmental adaptability of the whole antenna is greatly improved after high-temperature pressure-sensitive
adhesive tapes are pasted on the surfaces of the slotted waveguides. Designing and
manufacturing technology of the large phased array radar antenna is already successfully applied in certain key military radar, is about to be applied in certain foreign-trade radar, is expected to bring about bigger economic benefit, military benefit and social benefit in the future and has wider application prospect.