67results about How to "Low core loss" patented technology

A magnetic device includes a T-shaped magnetic core, a wire coil and a magnetic body. The T-shaped magnetic core includes a base and a pillar, and is made of an annealed soft magnetic metal material, a core loss PCL (mW / cm3) of the T-shaped magnetic core satisfying: 0.64×f0.95×Bm2.20≦PCL≦7.26×f1.41×Bm1.08, where f (kHz) represents a frequency of a magnetic field applied to the T-shaped magnetic core, and Bm (kGauss) represents the operating magnetic flux density of the magnetic field at the frequency. The magnetic body fully covers the pillar, any part of the base that is located above the bottom surface of the base, and any part of the wire coil that is located directly above the top surface of the base.

An amorphous metal stator for a high efficiency radial-flux electric motor has a plurality of segments, each of which includes a plurality of layers of amorphous metal strips. The plural segments are arranged to form a generally cylindrical stator having a plurality of teeth sections or poles protruding radially inward from the inner surface of the stator. In a first embodiment, the stator back-iron and teeth are constructed such that radial flux passing through the stator crosses just one air gap when traversing each segment of the stator. In a second embodiment, the stator back-iron and teeth are constructed such that radial flux passing through the stator traverses each segment without crossing an air gap.

A magnetic powder core comprises a molded article of a mixture of a glassy alloy powder and an insulating material. The glassy alloy comprises Fe and at least one element selected from Al, P, C, Si, and B, and has a texture primarily composed of an amorphous phase. The glassy alloy exhibits a temperature difference ΔTx, which is represented by the equation ΔTx=Tx−Tg, of at least 20 K in a supercooled liquid, wherein Tx indicates the crystallization temperature and Tg indicates the glass transition temperature. The magnetic core precursor is produced mixing the glassy alloy powder with the insulating material, compacting the mixture to form a magnetic core precursor, and annealing the magnetic core precursor at a temperature in the range between (Tg−170) K and Tg K to relieve the internal stress of the magnetic core precursor. The glassy alloy exhibits low coercive force and low core loss.

A method for producing a soft magnetic alloy ribbon having a composition represented by Fe100−x−y−zAxByXz, wherein A is Cu and / or Au, X is at least one element selected from the group consisting of Si, S, C, P, Al, Ge, Ga and Be, and x, y and z are numbers (by atomic %) meeting the conditions of 0<x≦5, 10≦y≦22, 1≦z≦10, and x+y+z≦25, and comprising a matrix phase in which fine crystal grains having an average diameter of 60 nm or less are dispersed at a volume fraction of 50% or more, part of an oxide film formed on the surface being a layer having a lower B concentration than the average B concentration of the matrix phase; comprising the steps of (1) ejecting an alloy melt having the above composition onto a rotating cooling roll for quenching, to form a primary fine-crystalline alloy ribbon having a matrix phase, in which fine crystal nuclei having an average diameter of 30 nm or less are dispersed at a volume fraction of more than 0% and less than 30% in an amorphous phase; and then (2) annealing the primary fine-crystalline alloy ribbon in an atmosphere having an oxygen concentration of 6-18%.

Provided is a method for manufacturing a grain-oriented electrical steel sheet, the method comprising: heating a grain-oriented electrical steel sheet slab; hot-rolling the heated slab; optionally annealing the hot-rolled steel sheet; subjecting the resulting steel sheet to one cold rolling or two or more cold rollings with intermediate annealing therebetween; subjecting the cold-rolled steel sheet to primary recrystallization annealing; and subjecting the annealed steel sheet to secondary recrystallization annealing, wherein the primary recrystallization annealing sequentially comprises an ultra-rapid heating process of heating the steel sheet at an average heating rate of 300° C. / sec or higher, a rapid heating process of heating the steel sheet at a lower average heating rate than the average heating rate of the ultra-rapid heating process, but not lower than 100° C. / sec, and a general heating process of heating the steel sheet at a lower average heating rate than the average heating rate of the rapid heating process.

A choke coil including a drum-core and at least one wire is provided. The drum-core includes a pillar, a first board and a second board. Two ends of the pillar are respectively connected to the first board and the second board. A material of the drum-core includes ferrous alloy. The wire has a winding portion wrapped around the pillar.

Embodiments of the present invention comprise; annealing steel sheets (e.g., hot rolled steel sheets or thin cast strip steel); cold rolling the sheets in one or more cold rolling steps (e.g., with annealing steps between multiple cold rolling steps); and performing one or more of tension leveling, a rough rolling, or a coating process on the sheets after cold rolling, without an intermediate annealing step between the final cold rolling step and the tension leveling, the rough rolling, or the coating process, or the customer stamping or final customer annealing. In order to achieve the desired properties for the steel sheet, stamping and final annealing is performed by the customer. The new process provides an electrical steel with the similar, same, or better magnetic properties than an electrical steel manufactured using the traditional processing that utilizes an intermediate annealing step after cold rolling and before the stamping and final annealing.

A unitary amorphous metal magnetic component for an axial flux electric machine such as a motor or generator is formed from a spirally wound annular cylinder of ferromagnetic amorphous metal strips. The cylinder is adhesively bonded and provided with a plurality of slots formed in one of the annular faces of the cylinder and extending from the inner diameter to the outer diameter of the cylinder. The component is preferably employed in constructing a high efficiency, axial flux electric motor. When operated at an excitation frequency “f” to a peak induction level Bmax the unitary amorphous metal magnetic component has a core-loss less than “L” wherein L is given by the formula L=0.0074f(Bmax)1.3+0.000282f1.5(Bmax)2.4, the core loss, excitation frequency and peak induction level being measured in watts per kilogram, hertz, and teslas, respectively.

In one embodiment, a method is disclosed for producing a composite magnetic material, wherein the non-magnetic binder comprises a layered compound having an insulation property and the non-magnetic binder and soft magnetic metal powder is admixed with each other, the admixture is compacted to a desired shape, and the compact is heat-treated under predetermined condition to form a thin insulating layer made of the insulating layered compound on the surface of the soft magnetic metal powder, thereby producing the composite magnetic material having a withstand voltage of 20 V or more.

The present invention provides a non-oriented electrical steel sheet containing: 0-0.010% of C; at least one of Si and Al in a total amount of 0.03% to 0.5%, or more than 0.5% to 2.5%; 0.5% or less of Mn; 0.10% or more to 0.26% or less of P; 0.015% or less of S; and 0.010% or less of N, on a mass percentage basis, wherein the non-oriented electrical steel sheet has excellent dimensional accuracy during a punching step. When the Si content is low, the non-oriented electrical steel sheet has the excellent balance between high magnetic flux density and low core loss. When the Si content is medium or high, the non-oriented electrical steel sheet has the excellent balance between high magnetic flux density and high strength.

The present invention provides a compound powder for making magnetic powder cores, a kind of magnetic powder core, and a process for making them. Said compound powder is a mixture composing of powder A and powder B, the content of powder A is 50-96 wt % and the content of powder B is 4-50 wt %, wherein powder A is at least one selected from iron powder, Fe—Si powder, Fe—Si—Al powder, Fe-based nanocrystalline powder, Fe-based amorphous powder, Fe—Ni powder and Fe—Ni—Mo powder; powder B bears different requirement characteristics from powder A and is at least one selected from iron powder, Fe—Si powder, Fe—Si—Al powder, Fe-based nanocrystalline powder, Fe-based amorphous powder, Fe—Ni powder and Fe—Ni—Mo powder. Said powder B adopts Fe-based amorphous soft magnetic powder with good insulation property as insulating agent and thus core loss of magnetic powder core decreases. The decrease of magnetic permeability of magnetic powder core resulting from a traditional insulating agent is remedied and the initial magnetic permeability of magnetic powder core is improved by taking advantage of soft magnetic properties of Fe-based amorphous powder.

Disclosed herein is an iron powder for dust cores which effectively keeps insulation among iron powder particles and excels in mechanical strength even though the amount of insulating material is reduced to achieve high-density forming and which also exhibits good thermal stability necessary for electrical insulating properties even after heat treatment at high temperatures.The iron-based magnetic powder has layers of phosphoric acid-based film and silicone resin film sequentially formed on the surface thereof, said phosphoric acid-based film containing at least one element selected from the group consisting of Co, Na, S, Si, and W.

An object of the present invention is to provide a grain-oriented electrical steel sheet with low core loss and low magnetostriction and a method for producing the same. The grain-oriented electrical steel sheet is excellent in reduced core loss and magnetostriction while under a high flux density of 1.9 T, comprises a refined magnetic domain comprising a laser irradiated portion which has melted and resolidified to form a solidified layer, wherein the thickness of the solidified layer is 4 μm or less. The grain-oriented electrical steel sheet may further comprise a laser irradiated portion where a surface roughness Rz is small and a cross section viewed from a transverse direction has a concave portion having a width of 200 μm or less and a depth of 10 μm or less for further improvement.

The present invention relates to an iron-base powder for a powder core, wherein when cross-sections of at least 50 iron-base powders are observed and a crystal grain size distribution containing at least a maximum crystal grain size is determined by measuring a crystal grain size of each iron-base powder, 70% or more of the measured crystal grains are a crystal grain having a crystal grain size of 50 μm or more. According to the iron-base powder of the invention, a coercivity of the powder core can be made small and a hysteresis loss can be reduced.

A ferrite core comprising a sintered oxide containing at least 48.6 to 53.9 mol% of Fe on Fe2O3 basis, 12.3 to 35.2 mol % of Ni on NiO basis and 16.4 to 37.0 mol % of Zn on ZnO basis as metal elements, and contains a crystal phase comprising two or more kinds of solid solutions selected from NiFe2O4, ZnFe2O4 and FeFe2O4, wherein full width at half maximum of a diffraction peak, of crystal phase of which diffraction angle 2θ is in a range from 34.6 to 36.4° as measured by X-ray diffraction analysis using Cu—Kα beam, is 0.4° or less.

A low core loss magnetic alloy with a high saturation magnetic flux density, which has a composition represented by the general formula:(Fel-aCoa)100-y-cM′yX′c(atomic %)where M′ represents at least one element selected from V, Ti, Zr, Nb, Mo, Hf, Ta, and W, X′ represents Si and B, an Si content (atomic %) is smaller than a B content (atomic %), the B content is from 4 to 12 atomic %, and the Si content is from 0.01 to 5 atomic %, a, y, and c satisfy respectively 0.2<a<0.6, 6.5≦y≦15, 2≦c≦15, and 7≦(y+c)≦20, at least a part of an alloy structure being occupied by crystal grains having grain size of not larger than 50 nm, a saturation magnetic flux density Bs being not less than 1.65 T, and a core loss Pcm per unit volume in conditions at 80° C., f=20 kHz, and Bm=0.2 T being not more than 15 W / kg.

The present invention provides a compound powder for making magnetic powder cores, a kind of magnetic powder core, and a process for making them. Said compound powder is a mixture composing of powder A and powder B, the content of powder A is 50-96 wt. % and the content of powder B is 4-50 wt. %, wherein powder A is at least one selected from iron powder, Fe—Si powder, Fe—Si—Al powder, Fe-based nanocrystalline powder, Fe-based amorphous powder, Fe—Ni powder and Fe—Ni—Mo powder; powder B bears different requirement characteristics from powder A and is at least one selected from iron powder, Fe—Si powder, Fe—Si—Al powder, Fe-based nanocrystalline powder, Fe-based amorphous powder, Fe—Ni powder and Fe—Ni—Mo powder. Said powder B adopts Fe-based amorphous soft magnetic powder with good insulation property as insulating agent and thus core loss of magnetic powder core decreases. The decrease of magnetic permeability of magnetic powder core resulting from a traditional insulating agent is remedied and the initial magnetic permeability of magnetic powder core is improved by taking advantage of soft magnetic properties of Fe-based amorphous powder.

An Fe-based soft magnetic alloy includes: Fe; and a component R, wherein the component R contains at least one of P, C, B, and Si, there is a temperature difference of equal to or greater than 20° C. between a precipitation temperature of an α-Fe crystal phase and a precipitation temperature of an Fe compound, the Fe-based soft magnetic alloy is formed of a mixed-phase structure in which an amorphous phase and the α-Fe crystal phase are mixed, and a diameter of a crystallite of the α-Fe crystal phase is equal to or smaller than 50 nm, and a volume fraction of the α-Fe crystal phase to the total is equal to or lower than 40%. In addition, the composition formula is represented by Fe100-x-uJxRu, a component J contains at least one of Cr, Co, Ni, and Nb, and 0 at %≦x≦6 at %, 17 at %≦u≦25 at %, and 17 at %≦x+u≦27.1 at % are satisfied.

A spark ignition system for an internal combustion engine has a capacitive discharge (CD) system connected to a coil-per-plug (CCP) magnetic core-coil assembly. The spark ignition system is connected to a spark plug and is adapted to initiate an ignition wherein a spark is produced across the gap of the spark plug. The spark ignition system includes a magnetic core-coil assembly having an amorphous metal magnetic core, a primary coil and a secondary coil for a high voltage output to be fed to a spark plug. The CD system is charged and rapidly discharged through the primary coil of the magnetic core-coil assembly using a silicon controlled rectifier (SCR) as the switch. Operation of the SCR is controlled by circuitry that controls the firing of the spark ignition system. The magnetic core-coil assembly acts as a pulse transformer, so that voltage across its secondary coil is related to the turns ratio of secondary to primary.

A hot-forming fabrication method of a magnetic component and a hot-formed magnetic component fabricated by the same are provided. More particularly, a magnetic powder hot-forming technique is provided, along with a hot-formed magnetic component fabricated by the hot-forming technique so as to have high inductance, low core loss, and high electromagnetic wave shielding efficiency. A low core low-core loss core for use in a common basic magnetic component is enclosed and thereby shielded by a single-layer or multi-layer EMI shielding material, thus producing an enhanced magnetic component with high inductance, low core loss, and low electromagnetic wave interference.

High-permeability, low-core-loss soft magnetic composite materials, compositions containing the same, and methods for making the same are described. These magnetic materials are made by forming fiber or flake shaped particles from a ferromagnetic material, annealing the particles, and then coating an insulating material on the particles. These particles can then be compacted to form an article that has high permeability, high saturation, low core loss, and is a suitable replacement for laminations in various applications, such as motors.

A direct fuel injection outboard marine engine having an improved spark ignition system. This spark ignition system includes a magnetic core-coil assembly for generating a high-voltage signal within a short period of time and an electronic engine management module for energizing a primary coil of the magnetic core-coil assembly with a low-voltage signal at the appropriate time. The magnetic core is made of ferromagnetic amorphous metal alloy which exhibits low core loss and a permeability in the range of 100 to 500. The high-voltage signal is output by a secondary coil wound around a major portion of the core, with the primary coil being wound around a minor portion of the core. The secondary coil outputs a high-voltage signal to a spark plug in response to excitation of the primary coil with a low-voltage signal generated by the electronic engine management module.

A powder magnetic core is provided for operating at high frequencies that is obtained by pressure forming an iron-based magnetic powder covered with an insulation film, which has a specific resistance less than 1000, preferably less than 2000, and most preferably less than 3000 μm, and a saturation magnetic flux density B above 1.5, preferably above 1.7, and most preferably above 1.9 (T). A method for the preparation of such cores as well as a powder which is suitable for the preparation also are provided.