The invention discloses ultrasonic
transducer pre-tightening force intelligent assembling equipment and method based on piezoelectric feedback, belongs to the technical field of intelligent manufacturing, and constructs a
direct feedback closed-
loop control system with a piezoelectric
ceramic crystal pile as a force sensing element. A multi-stage self-
adaptive control strategy is adopted, idle
stroke feeding is sequentially executed to quickly eliminate the
assembly clearance, an electrical seating point is accurately judged to serve as a loading starting point by synchronously monitoring
piezoelectric voltage and real-time torque, then linear loading is conducted, the torque rate is calculated in real time to monitor the
process state, when the
piezoelectric voltage is close to a target value, low-speed micro-feeding is conducted, and when the torque rate is close to the target value, low-speed micro-feeding is conducted. And finally, the hardware
comparator triggers hardware interruption at the moment that the
voltage reaches a preset threshold value, and the
control unit is driven to realize
millisecond-level sudden stop, so that overshoot is completely eradicated fundamentally. The technical transition from indirect torque control to direct force
feedback control is achieved, the pre-tightening force control precision is improved, meanwhile, the consistency and reliability of high-end ultrasonic
transducer products are guaranteed, and the production efficiency is greatly improved.