The invention relates to the technical field of industrial
nondestructive testing, in particular to a paper drum defect full-
inspection method based on
machine vision, which comprises the following steps: step 1, constructing a curved surface self-adaptive optical environment: arranging annular low-angle strip-shaped
light source arrays along the circumferential direction of a paper drum at equal intervals, and forming a dynamically adjusted set
acute angle between the emergent direction of each
light source and the surface normal of the paper drum, the
acute angle is reduced along with the increase of the
diameter of the paper
barrel, and near-
infrared coaxial diffused light sources are arranged at the two axial ends of the paper
barrel; step 2, motion compensation three-dimensional reconstruction; 3, multi-
modal defect hierarchical
decision making: expanding the three-dimensional
point cloud into a two-dimensional image along the circumferential direction, and constructing a dynamic
reference grid with the
grid cell size adaptively adjusted along with the pattern complexity on the two-dimensional image; cooperatively extracting geometric structure features, surface texture features and gluing seam features; and outputting defect classification through a three-level
decision tree. By means of the method, efficient and accurate paper
barrel full inspection can be achieved, and the
automation level of a
production line and the paper barrel
quality control capacity are effectively improved.