This invention relates to the field of battery
testing equipment and electrical connections, specifically to an integrated
assembly of current,
voltage, and temperature probe harnesses for cylindrical batteries. It comprises a probe holder, a rigid conductive
busbar, a flexible sampling line, a probe, a tapered heat-shrink sleeve, and a phase-change
thermoplastic elastomer. The
assembly constructs an inverted V-shaped suspension cavity within the glue-filling cavity of the holder. The
welding joint between the sampling line and the probe
tail is wrapped by the heat-shrink sleeve and fitted within this suspension cavity, with the remaining gap filled with the phase-change
elastomer. Its core principle is to utilize the
Joule heat generated by the conductive
busbar during testing to cause the
elastomer to expand and rigidly lock into place. When subjected to external tension, the tapered heat-shrink sleeve wedges into the suspension cavity, generating a centripetal clamping force. This invention cleverly combines the flexibility and high rigidity of the materials, absorbing
assembly stress at
room temperature and effectively blocking the transmission of stress from mechanical vibrations to the
signal nodes during operation, preventing microscopic loosening of the nodes due to
reciprocating motion, and greatly improving connection reliability in complex environments.