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40results about How to "High fiber rate" patented technology

Method for producing mineral wool by using early-stage molten-state steel slag of converter

The invention discloses a method for producing mineral wool by using early-stage molten-state steel slag of a converter, and belongs to the technical field of production of mineral wool. The method comprises the following steps: pouring the early-stage molten-stage steel slag of the converter in a smelting furnace, adding a reducing agent and a modifier in a pouring process, and carrying out reducing and modifying; and after stirring, mixing evenly and standing for 0.5-1.5 hours, feeding slag at the temperature between 1,380 DEG C and 1,430 DEG C to wool producing equipment and processing into the mineral wool. Double advantages of 'residues' and 'heat' of the molten-state steel slag are played fully, ferrosilicon and aluminum granules are used as reducing agents, reaction of silicon, aluminum and iron oxide is silicothermal reaction and aluminothermal reaction, a large amount of thermal can be produced along with the reaction, and heat supply in a whole reducing and modifying process can be satisfied. After valuable elements are recycled, residues are directly prepared into the mineral wool with high additional value, the molten-state steel slag is comprehensively recycled, the problem of emission of the steel slag is solved, furthermore, the production cost of the mineral wool can be reduced, and the economic benefit and the environment benefit are good.
Owner:ANHUI UNIVERSITY OF TECHNOLOGY +1

Ball producing process and ball producing system in process of producing inorganic fibers by using red mud

InactiveCN107337344AHigh fiber rateMelt-alkene reductionGlass making apparatusFiberRed mud
The invention designs a ball producing process and a ball producing system in the process of producing inorganic fibers by using red mud. The process comprises the following steps: firstly, adding materials into a stock bin; secondly, feeding the red mud, a curing agent, an acidity coefficient modifier and a cosolvent respectively into a crushing mixer according to a mass ratio; thirdly, feeding the crushed and mixed materials into a ball press machine, wherein the tangential pressure of a ball pressing part in the ball press machine is more than or equal to 2 tons / cm<2>; fourthly, sending ball-shaped materials into a ball bin tank body for curing and drying in shade. The ball producing system comprises a dosing machine, the crushing mixer, the ball press machine and the ball bin tank body, and the devices are connected with one another by a conveyor. The ball producing process disclosed by the invention has the advantages of low cost and high dosing precision, and the process flow is simple and convenient for programmed operation; in addition, the obtained ball-shaped materials have the advantages of low frangibility and uniform size, thereby facilitating transportation; when the inorganic fibers are produced, all that is needed is to proportionally mix the red mud with coke, the operation is convenient, and the produced inorganic fibers and inorganic fiber products are stable in quality.
Owner:北京金亚润环保科技有限公司

A four-roller centrifuge for rock wool fiber forming system

The invention relates to a four-roller centrifugal machine for a rock cotton fiber forming system. The four-roller centrifugal machine for the rock cotton fiber forming system comprises a rack, as well as a No.1 centrifugal roller with the diameter of 160-190mm, a No.2 centrifugal roller with the diameter of 223-250mm, a No.3 centrifugal roller with the diameter of 300-325mm and a No.4 centrifugal roller with the diameter of 310-340mm which are arranged on the rack; the line of centers of the No.1 centrifugal roller and the No.4 centrifugal roller and a horizontal line form an angle of 50-63 degrees, and the line of centers of the No.2 centrifugal roller and the No.3 centrifugal roller and a horizontal line form an angle of 87-95 degrees; the four-roller centrifugal machine also comprises three air rings arranged outside the No.2 centrifugal roller, the No.3 centrifugal roller and the No.4 centrifugal roller; each of the three air rings is externally provided with an atomizer; and each atomizer is provided with more than one adhesive jetting port. The centrifugal machine provided by the invention improves the fiber forming quality of fibers greatly, increases the adhesive applying uniformity, reduces the slag ball content effectively, also is energy-saving and environment-friendly, is simple in structure, and is convenient to operate.
Owner:NANJING FIBERGLASS RES & DESIGN INST CO LTD

Blast furnace thermal-state slag mineral wool producing device

The invention discloses a blast furnace thermal-state slag mineral wool producing device and aims to provide the blast furnace thermal-state slag mineral wool producing device which not only can fully utilize residual heat resources in blast furnace thermal-state slag and is energy-saving and environmental-protective but also can enable a melt in a slag furnace to be melted uniformly, a vitrification degree to be high and a fiber-forming ratio and quality of mineral wool to be improved. The device includes a slag-obtaining trough used for guiding a blast furnace thermal-state slag flow, a feeding chute apparatus, a slag furnace and at least two centrifugal machines. The slag furnace successively includes a feeding tank, a homogenizing tank, a melting tank, a clarifying tank and at least two material paths. A slag flow inlet and a main modulating material feeding port are arranged on an upper part of the feeding tank. The bottom of the feeding tank is connected to the bottom of the homogenizing tank through a first liquid flowing path. The bottom of the homogenizing tank is communicated with the bottom of the melting tank through a second liquid flowing path. The clarifying tank is communicated with the melting tank through a third liquid flowing path. One end of each material path is communicated with the clarifying tank and the other end of each material path is closed. In addition, material outlet ports are arranged at the bottoms of the material paths.
Owner:宝钢矿棉科技(宁波)有限公司

Hot air fiber forming system for rock wool production

The invention discloses a hot air fiber forming system for rock wool production. The hot air fiber forming system comprises a high-temperature hot air fiber forming four-roller centrifugal machine, and also comprises a liquid-gas mixing center glue spraying device, a centrifugal roller cooling water system, an oil-gas lubricating system, a heat insulation cooling system and a high-temperature high-speed hot air system which are arranged in parallel; an output end of the liquid-gas mixing center glue spraying device is communicated with a center glue spraying inlet through a pipeline; an outputend of the centrifugal roller cooling water system is communicated with a cooling water inlet through a pipeline, the oil-gas lubricating system is communicated with a cavity in a main shaft througha pipeline, the heat insulation cooling system is communicated with a heat insulation cooling water inlet through a pipeline, and the high-temperature high-speed hot air system is communicated with ablow-off air port through a pipeline. The hot air fiber forming system further comprises a glue applying system, the glue applying system is communicated with the liquid-gas mixing center glue spraying device and a peripheral glue applying device through pipelines, the peripheral glue applying device is connected with a spray head, glue is sprayed to the periphery of a centrifugal roller, and mistglue flow is formed. According to the system, fiber forming fiber is small in diameter, low in slag ball content, high in fiber forming rate and more energy-saving and environment-friendly.
Owner:CHINA SHIP SCIENTIFIC RESEARCH CENTER (THE 702 INSTITUTE OF CHINA SHIPBUILDING INDUSTRY CORPORATION)

Embedded slag type structure of heating element electrodes of electromagnetic induction slag smelting furnace

InactiveCN103353235ASolve the problem of oxidation burningImprove power factorElectric heating for furnacesFiberGraphite electrode
The invention relates to an embedded slag type structure of heating element electrodes of an electromagnetic induction slag smelting furnace. The embedded slag type structure of the heating element electrodes of the electromagnetic induction slag smelting furnace is characterized by comprising four graphite heating element electrodes, four fixing plates and sixteen fixing bolts, wherein the graphite heating element electrodes are inserted into a furnace bottom lining and are firmly fixed in the furnace bottom lining through the fixing plates and the fixing bolts. In the working process, an induction coil is electrified, the graphite heating element electrodes induce heat and enable slag to be melt, and due to the fact that the positions of the graphite heating element electrodes are located under the slag liquid level all the time in the whole course of heating and melting the slag, the graphite heating element electrodes are oxidized but are small in loss. The embedded slag type structure of the heating element electrodes of the electromagnetic induction slag smelting furnace has the advantages that the problems of oxidization and burning loss of the electromagnetic induction graphite electrodes are effectively solved; the electromagnetic induction slag smelting furnace is high in power factor, low in energy consumption, and high in temperature rise speed; the energy consumption is low, the heat efficiency is high, the waste slag amount is small, the fiber forming rate is high, and the cost advantage is obvious; the smelting furnace has the advantages of saving energy, lowering cost, and being short in flowing path, high in quality and efficient.
Owner:朱兴发

Underflow-type anti-vortex central stopper and nozzle lifting mechanism of electromagnetic induction slag smelter

ActiveCN103398586ANo secondary pollutionHigh Furnace Power FactorCharge manipulationFiberGear wheel
The invention relates to an underflow-type anti-vortex central stopper and nozzle lifting mechanism of an electromagnetic induction slag smelter. The mechanism is characterized in that supports are fixed on fixed beams, a cross beam is fixed on the supports through springs, a drive nut is fixed on the cross beam, a threaded part of a lifting sleeve is connected with the drive nut in a screwed manner, an oil motor is fixed on an oil motor support, a gear is connected with an output shaft of the oil motor and meshes with a gear of the lifting sleeve, a stopper is fixed at the top of the lifting sleeve, and the stopper locates at an upper opening of a nozzle. The mechanism has the advantages that the process using the mechanism compared to the cupolas rock wool process can save more than 60% of energy consumption per ton; secondary environment pollution is avoided; the bottom-leak deslagging nozzle guarantees accurate flow; the furnace burden structure is wider in adaptation range; a slag bath with the upper temperature limit of 1700 DEG C is satisfactory to melts of various qualities, with no need for coke; magnetic stirring and mechanical stirring guarantee even melt ingredients; energy consumption is low, heat efficiency is high, waste residue is little, and fiber forming rate is evidently advantageous as well as cost.
Owner:朱兴发

Granular cotton production equipment using hot slag

InactiveCN104326650BIncrease the degree of vitrificationThe melt melts evenlyGlass making apparatusGlass productionMelting tankVitrification
The invention discloses a granular wool producing device employing thermal-state slag and aims to provide the granular wool producing device which not only can fully utilize residual heat resources in blast furnace thermal-state slag and is energy-saving and environmental-protective but also can enable a melt in a slag furnace to be melted uniformly, a vitrification degree to be high and a fiber-forming ratio and quality of mineral wool to be improved. The device includes a slag-obtaining trough used for guiding a blast furnace thermal-state slag flow, a feeding chute apparatus, a slag furnace and a centrifugal machine. The slag furnace successively includes a feeding tank, a homogenizing tank, a melting tank and a material path. A slag flow inlet and a main modulating material feeding port are arranged on an upper part of the feeding tank. The bottom of the feeding tank is connected to the bottom of the homogenizing tank through a first liquid flowing path. The bottom of the homogenizing tank is communicated with the bottom of the melting tank through a second liquid flowing path. One end of the material path is communicated with the melting tank and the other end of the material path is closed. In addition, a material outlet port is arranged at the bottom of the material path.
Owner:宝钢矿棉科技(宁波)有限公司

Electromagnetic induction slag melting furnace bottom flow type anti-vortex center stopper nozzle lifting mechanism

ActiveCN103398586BNo secondary pollutionHigh Furnace Power FactorCharge manipulationFiberGear wheel
The invention relates to an underflow-type anti-vortex central stopper and nozzle lifting mechanism of an electromagnetic induction slag smelter. The mechanism is characterized in that supports are fixed on fixed beams, a cross beam is fixed on the supports through springs, a drive nut is fixed on the cross beam, a threaded part of a lifting sleeve is connected with the drive nut in a screwed manner, an oil motor is fixed on an oil motor support, a gear is connected with an output shaft of the oil motor and meshes with a gear of the lifting sleeve, a stopper is fixed at the top of the lifting sleeve, and the stopper locates at an upper opening of a nozzle. The mechanism has the advantages that the process using the mechanism compared to the cupolas rock wool process can save more than 60% of energy consumption per ton; secondary environment pollution is avoided; the bottom-leak deslagging nozzle guarantees accurate flow; the furnace burden structure is wider in adaptation range; a slag bath with the upper temperature limit of 1700 DEG C is satisfactory to melts of various qualities, with no need for coke; magnetic stirring and mechanical stirring guarantee even melt ingredients; energy consumption is low, heat efficiency is high, waste residue is little, and fiber forming rate is evidently advantageous as well as cost.
Owner:朱兴发

a slag furnace

The invention discloses a slag furnace and aims to provide the slag furnace which not only can fully utilize residual heat resources in blast furnace thermal-state slag and is energy-saving and environmental-protective but also can enable a melt in a slag furnace to be melted uniformly, a vitrification degree to be high and a fiber-forming ratio and quality of mineral wool to be improved. The slag furnace successively includes a feeding tank, a melting tank and a material path. A slag flow inlet and a main modulating material feeding port are arranged on an upper part of the feeding tank. The feeding tank is connected to the melting tank through a first liquid flowing path. One end of the material path is communicated with the melting tank and the other end of the material path is closed. In addition, a material outlet port is arranged at the bottom of the material path. A first flow-controlling gate board device is disposed at the first liquid flowing path and is used for controlling the flow rate of the first liquid flowing path. A material path flow-controlling gate board device is disposed at the material path and is used for controlling the flow rate of the material path. The material path flow-controlling gate board device is arranged between the melting tank and the material outlet port and is closed to the melting tank.
Owner:宝钢矿棉科技(宁波)有限公司

Granular Cotton Preparation System

InactiveCN104326657BIncrease the degree of vitrificationThe melt melts evenlyGlass making apparatusMelting tankVitrification
The invention discloses a granular wool manufacturing system and aims to provide the granular wool manufacturing system which not only can fully utilize residual heat resources in blast furnace thermal-state slag and is energy-saving and environmental-protective but also can enable a melt in a slag furnace to be melted uniformly, a vitrification degree to be high and a fiber-forming ratio and quality of mineral wool to be improved. The device includes a slag furnace, a four-roller centrifugal machine and a wool-collecting machine. The slag furnace successively includes a feeding tank, a homogenizing tank, a melting tank and a material path. A slag flow inlet and a main modulating material feeding port are arranged on an upper part of the feeding tank. The bottom of the feeding tank is connected to the bottom of the homogenizing tank through a first liquid flowing path. The bottom of the homogenizing tank is communicated with the bottom of the melting tank through a second liquid flowing path. One end of the material path is communicated with the melting tank and the other end of the material path is closed. In addition, a material outlet port is arranged at the bottom of the material path. The four-roller centrifugal machine includes a centrifugal machine shell and four centrifugal rollers arranged inside the centrifugal machine shell, wherein external surfaces of the centrifugal rollers are respectively provided with spiral grooves surrounding the centrifugal rollers.
Owner:宝钢矿棉科技(宁波)有限公司

Preparation method of polyphenylene sulfide sulfone ketone fibers

The invention discloses a preparation method of polyphenylene sulfide sulfone ketone fibers. The method comprises the following steps of firstly, by taking a metal oxide as a catalyst, carrying out a screw extrusion reaction on PPS resin, the metal oxide and dicarboxylic acid or polycarboxylic acid to prepare ketone-containing PPS tows; placing the ketone-containing PPS tows in an oxidation system, and carrying out an oxidation reaction under the action of an oxidation catalyst to obtain polyphenylene sulfide sulfone ketone nascent fibers; and removing impurities from the polyphenylene sulfide sulphone ketone nascent fibers, and performing drying to obtain the polyphenylene sulfide sulphone ketone fibers. According to the invention, a Friedel-Crafts acylation cross-linking reaction among PPS molecular chains is realized in a molten state, cross-linking or chain extension among PPS molecules is realized, and ketone groups are introduced into the PPS molecules; and PPS fibers with the cross-linked or chain-extended ketone groups are oxidized, controllable oxidation of S atoms is realized, the introduction of sulfonyl and sulfoxide groups is realized, and PPS modified fibers containing ketone and sulfone or ketone and sulfoxide and having the advantages of high temperature resistance, solvent resistance, creep resistance, molt drip resistance, oxidation resistance, high toughness and high strength are obtained.
Owner:TIANJIN POLYTECHNIC UNIV

An energy-saving mineral wool preparation system using hot slag

The invention discloses an energy-saving mineral wool preparation system with a thermal-state slag and aims to provide the energy-saving mineral wool preparation system which not only can fully utilize residual heat resources in blast furnace thermal-state slag and is energy-saving and environmental-protective but also can enable a melt in a slag furnace to be melted uniformly, a vitrification degree to be high and a fiber-forming ratio and quality of mineral wool to be improved. The device includes a slag furnace and at least two centrifugal machines. The slag furnace successively includes a feeding tank, a homogenizing tank, a melting tank, a clarifying tank and at least two material paths. A slag flow inlet and a main modulating material feeding port are arranged on an upper part of the feeding tank. The bottom of the feeding tank is connected to the bottom of the homogenizing tank through a first liquid flowing path. The bottom of the homogenizing tank is communicated with the bottom of the melting tank through a second liquid flowing path. The clarifying tank is communicated with the melting tank through a third liquid flowing path. One end of each material path is communicated with the clarifying tank and the other end of each material path is closed. In addition, material outlet ports are arranged at the bottoms of the material paths.
Owner:宝钢矿棉科技(宁波)有限公司

Left wheel popup box type porous pull-down plug graphite water gap device of electromagnetic slag smelter

ActiveCN103353232BMeet the technical requirements of the production processMeet the technical requirements of the processCharge manipulationFiberEngineering
The invention provides a left wheel popup box type porous pull-down plug graphite water gap device of an electromagnetic slag smelter. The left wheel popup box type porous pull-down plug graphite water gap device of the electromagnetic slag smelter structurally comprises a moving arm, a plug shifting arm, a plug shifting air cylinder, a pin shaft, a fixed frame, a rotating shaft, a plug pushing air cylinder, a graphite water gap, a graphite plug and a porous cone. The left wheel popup box type porous pull-down plug graphite water gap device of the electromagnetic slag smelter has the advantages of achieving the effects that the blocking of high temperature slag in base flow of an electromagnetic induction slag smelter is relieved when the flow is open, and the flow is controlled at a constant temperature. Besides, the technological requirements of rock wool production are met, and a bottleneck is broken for the production of high quality rock wool. The designed bottom leakage deslagging water gap ensures flow accuracy, can be opened and closed at will, and does not waste melts. The energy consumption is low, thermal efficiency is high, the amount of waste residue is small, the fiber forming rate is high, and the cost advantage is obvious. The electromagnetic slag smelter is not only excellent in temperature rise and regulation performance, heat preservation performance and hardening and tempering performance, but also high in storage capacity, thereby laying a good foundation for scale production. The left wheel popup box type porous pull-down plug graphite water gap device has the advantages of being controllable in high temperature liquid state slag flow, smooth, free of blocking, safe, reliable, convenient to use and efficient.
Owner:朱兴发

Underflow-type flow-controllable electric-heating graphite nozzle device of electromagnetic induction slag smelter

The invention relates to an underflow-type flow-controllable electric-heating graphite nozzle device used for short-flow rock wool production. The device is structurally characterized in that a graphite sleeve is fixed on a bottom lining, the upper end of a graphite electric-heating spiral tube is connected to the graphite sleeve in a threaded manner, an electric-heating tube graphite conducting plate is fixed to the graphite electric-heating spiral tube through a graphite fixing nut, and refractory filler is arranged on two sides of the graphite electric-heating spiral tube. The device has the advantages that the process using the device saves more than 60% of energy consumption per ton as compared to the cupola rock wool process; no environmental pollution occurs; the slag smelter is high in power factor, low in energy consumption and high in heating speed; the bottom-leak deslagging nozzle ensures accurate flow, and no melt is wasted; the adaptation range is wider, and the furnace burden ingredients are adjustable; a slag bath with the upper temperature limit of 1700 DEG C is satisfactory to melts of various qualities, with no need for coke; magnetic stirring and mechanical stirring guarantee even melt ingredients; energy consumption is low, heat efficiency is high, and waste slag is little; the smelter is superior in terms of temperature rise, temperature adjustment, temperature retention and conditioning and is high in loading capacity.
Owner:朱兴发

Blast furnace thermal slag-to-mineral wool preparation system

InactiveCN104496169APromote formationImprove fiber formation rate and qualityGlass making apparatusSlagFiber
The invention discloses a blast furnace thermal slag-to-mineral wool preparation system, and aims to provide the blast furnace thermal slag-to-mineral wool preparation system that not only can make full use of the residual heat resources in blast furnace thermal slag, is environment-friendly, but also can achieve uniform melt melting in a slag melting furnace and high vitrification degree, and effectively improve the fiber forming rate and quality of mineral wool. The system includes: a slag fetching ditch for diversion of blast furnace thermal slag, a slag melting furnace and at least two centrifuges. The slag melting furnace comprises, in order, a charging pool, a homogenization pool, a melting pool, a purification pool and at least two material channels. The upper part of the charging pool is provided with a slag inflow port and a main tempering material adding port. The bottom of the charging pool and the bottom of the homogenization pool are connected through a first liquid flow channel, the bottom of the homogenization pool and the bottom of the melting pool are communicated through a second liquid flow channel, and the purification pool and the melting pool are communicated through a third liquid flow channel. One end of each of the material channels is communicated with the purification pool, the other end is sealed, and the bottom of each material channel is provided with a discharge port.
Owner:宝钢矿棉科技(宁波)有限公司

Granular cotton production line

InactiveCN104326658BIncrease the degree of vitrificationThe melt melts evenlyGlass making apparatusVitrificationMelting tank
The invention discloses a granular wool production line and aims to provide the granular wool production line which not only can fully utilize residual heat resources in blast furnace thermal-state slag and is energy-saving and environmental-protective but also can enable a melt in a slag furnace to be melted uniformly, a vitrification degree to be high and a fiber-forming ratio and quality of mineral wool to be improved. The device includes a slag-obtaining trough used for guiding a blast furnace thermal-state slag flow, a slag furnace and a centrifugal machine. The slag furnace successively includes a feeding tank, a homogenizing tank, a melting tank and a material path. A slag flow inlet and a main modulating material feeding port are arranged on an upper part of the feeding tank. The bottom of the feeding tank is connected to the bottom of the homogenizing tank through a first liquid flowing path. The bottom of the homogenizing tank is communicated with the bottom of the melting tank through a second liquid flowing path. One end of the material path is communicated with the melting tank and the other end of the material path is closed. In addition, a material outlet port is arranged at the bottom of the material path. A material discharging end of the slag-obtaining trough stretches into the slag furnace through a feeding inlet of the slag furnace.
Owner:宝钢矿棉科技(宁波)有限公司

Blast furnace thermal-state slag granular cotton production line

The invention discloses a blast furnace thermal-state slag granular cotton production line and aims to provide the blast furnace thermal-state slag granular cotton production line which not only can fully utilize residual heat resources in blast furnace thermal-state slag and is energy-saving and environmental-protective but also can enable a melt in a slag furnace to be melted uniformly, a vitrification degree to be high and a fiber-forming ratio and quality of mineral cotton to be improved. The device includes a blast furnace slag trough used for guiding a blast furnace thermal-state slag flow, a slag furnace and a centrifugal machine. The slag furnace successively includes a feeding tank, a homogenizing tank, a melting tank and a material path. A slag flow inlet and a main modulating material feeding port are arranged on an upper part of the feeding tank. The bottom of the feeding tank is connected to the bottom of the homogenizing tank through a first liquid flowing path. The bottom of the homogenizing tank is communicated with the bottom of the melting tank through a second liquid flowing path. One end of the material path is communicated with the melting tank and the other end of the material path is closed. In addition, a material outlet port is arranged at the bottom of the material path.
Owner:宝钢矿棉科技(宁波)有限公司
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