The invention relates to the field of industrial intelligent
nondestructive testing, in particular to a complex stress environment-oriented
forging fatigue failure precursor
signal intelligent identification method, which comprises the following steps of: firstly, constructing
physical space mapping, extracting a streamline
vector field based on
forging finite element simulation data, and calculating a sensor path
coupling factor; quantifying anisotropic constraint of the complex stress structure on
signal propagation; dynamically setting a
signal decomposition algorithm penalty factor according to a streamline geometric curvature, constructing a reference signal in combination with a
load spectrum and a
coupling factor, and extracting a feature response from stress environment
monitoring data; then calculating the real-
time signal-to-
noise ratio, constructing an adaptive index, and combining the
coupling factor and the directional
transfer entropy to obtain a blocking index; and finally, setting double statistical windows based on a load period, completing failure precursor signal identification and judgment according to statistical characteristics of the double statistical windows, and remarkably improving the accuracy and timeliness of fatigue failure early warning through streamline field physical constraint and signal-to-
noise ratio self-adaptive modulation.