This invention relates to the field of industrial intelligent
nondestructive testing, and more specifically, to an intelligent identification method for fatigue failure precursor signals of forgings under complex stress environments. The method includes: first, constructing a
physical space mapping; extracting streamline vector fields based on
finite element simulation data of the
forging; calculating sensor path
coupling factors; and quantifying the anisotropic constraints of complex stress structures on
signal propagation. Next, dynamically setting the
signal decomposition algorithm penalty factor according to the streamline geometric curvature; constructing a reference
signal by combining the
load spectrum and
coupling factors; and extracting characteristic responses from stress environment
monitoring data. Subsequently, calculating the real-
time signal-to-
noise ratio (SNR), constructing an adaptive index, and obtaining a blocking index by combining the
coupling factor and directional
transfer entropy. Finally, setting a dual statistical window based on the load period; and completing the identification and judgment of failure precursor signals according to their statistical characteristics. Through streamline field physical constraints and adaptive SNR modulation, the accuracy and timeliness of fatigue failure early warning are significantly improved.