An electro thermal
fluidized bed furnace is adapted to be used in a process for continuously
heat treating of
fine particulate matter, such as
carbon black material, by continuously introducing a non-reactive fluidizing gas through the nozzles of the furnace at a pre-determined rate, continuously introducing untreated
carbon black material through the feed
pipe of the furnace at a predetermined rate so that it forms a
fluidized bed, energizing the
electrode so as to heat the
fluidized bed, and continuously collecting the treated
carbon black from the
discharge pipe. The carbon black collected from the
discharge pipe exhibits properties of having the PAHs and
sulfur removed, the carbon black has been graphitized, the
moisture pick-up by the carbon black has been eliminated and the carbon black is more
oxidation resistant, Furthermore, the
resultant furnace carbon backs have a particle size of 7-100 nm and an
oil absorption number of 50-300 ml / 100 g., while the thermal blacks have a particle size of 200-500 nm and an
oil absorption number of less than 50 ml / 100 g. All of these properties result in thermally
modified carbon blacks having such properties and of such purity so as to provide
improved performance properties in
food contact type applications,
moisture cured
polymer systems,
zinc-carbon
dry cell battery applications, and semi-conductive wire and cable applications.