The invention discloses a cable core structure, a cable structure and a manufacturing process, the cable core structure comprises a middle core wire, the periphery of the middle core wire is sequentially wrapped with a plurality of core wire
layers, each core wire layer is formed by twisting a plurality of core wires, and the middle core wire and the core wires in each core wire layer adopt
polyimide enameled
copper wires; every two adjacent core wire
layers are isolated through an insulating water-blocking tape, and the outermost core wire layer is wrapped by a wrapping tape. According to the invention, the energy transmission capability and the current-
carrying capacity of the cable are obviously enhanced; an insulating water-blocking tape segmentation technology is introduced into the cable core design, so that the production process is simplified, the
skin effect is effectively relieved, and the alternating-current resistance of the cable is reduced;
polyimide with excellent
heat resistance,
solvent resistance,
refrigerant resistance and high insulating property and
copper with lower density and lower cost are adopted as the core wire core material of the cable, so that the manufacturing and mounting cost of the cable is reduced, and the production process is simplified.