A novel shut-off
nozzle for injection molding systems is disclosed herein for producing and injecting foamed polymers to form products and other parts. The shut-off
nozzle is designed to increase
cell nucleation during the foaming process, increase the rate of pressure drop as the
polymer is injected into the mold, and stop the
die swell of the foamed
polymer at the end of the injection cycle. The shut-off
nozzle includes an angled shut-off needle, which significantly reduces the amount of waste per injection cycle, and a water-cooled circuit for rapidly cooling and solidifying the molten
polymer remaining in the shut-off nozzle at the end of each injection cycle.