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40results about How to "Short forming cycle" patented technology

Magnetic pulse flanged hole method for shells

ActiveCN106270104ASolve the problem of excessive reboundRaise the forming limitBobbinFlanging
The invention relates to shell flanged hole part forming methods, in particular to a magnetic pulse flanged hole forming method for shells. The method aims at solving the problems that in the flanged hole manufacturing process of an existing steel die hole flanging method, the technology is complex, the production efficiency is low, and the production cycle is long. The method comprises the steps that firstly, the shape of a flanged hole coil bobbin is designed according to a curved surface shell with pre-manufactured holes; secondly, the curved surface shell with the pre-manufactured holes is arranged on a flanged hole forming female die, an edge pressing ring is arranged on the inner surface of the curved surface shell in the periphery direction, a hole flanging coil matched with the hole flanging deforming area is wound on the flanged hole coil bobbin, covers the hole flanging deforming area and is attached to the hole flanging deforming area, one end of a capacitor set is connected with one terminal of the hole flanging coil, the other end of the capacitor set is connected with one end of a gap switch, the other end of the gap switch is connected with the other terminal of the hole flanging coil, and the capacitor set is charged to reach the preset voltage value; thirdly, magnetic pulse flanged hole forming is carried out; fourthly, flanged holes are corrected. The method is used for forming flanged hole parts of shells.
Owner:HARBIN INST OF TECH +1

Resin Encapsulation Apparatus And Resin Encapsulation Process

The present invention provides a resin encapsulating apparatus which can prevent substrate damage that possibility occurs in demolding between a molded object and a mold and has high yield rate, and a resin encapsulating method. The molded object is formed through encapsulating a semiconductor component which is mounted on the substrate. The resin sealing device is composed of an upper mold assembly and a lower mold assembly. A mold closing mechanism is used for causing vertical movement of a cavity body (63) at a molding position, thereby performing clamping and mold closing on the substrate (1) which is provided with electronic components through the lower surface of the upper mold assembly and the cavity body (63) of the lower mold assembly, so the electronic components of the substrate (1) are immersed into resin encapsulating material (9) which is supplied to a cavity part for performing resin sealing, wherein, the upper mold assembly is provided with a holding mechanism which can hold the substrate (1). The lower mold assembly is provided with the cavity body (63) with the cavity part at an upper surface and can reciprocate between a forming position and a standby position along the base board through a horizontal moving mechanism. Afterwards, frame guiding members (65) are configured on at least two opposite edges in the outer periphery of the cavity body (63), and the frame guiding members (65) are utilized for lifting up the outer peripheral edge of the substrate (1) and demolding.
Owner:DAIICHI SEIKO CO LTD

Control method of titanium alloy sectional material electric heating stretch bending process and stretch bending forming device

The invention discloses a control method of a titanium alloy sectional material electric heating stretch bending process and a stretch bending forming device. The control method includes the steps that a titanium alloy sectional material is clamped, and a copper plate is fixed to the suspended section of the titanium alloy sectional material; the titanium alloy sectional material is heated; when the titanium alloy sectional material is heated to the first set temperature, the titanium alloy sectional material is subjected to pre-stretching and bending forming; after bending forming of the titanium alloy sectional material ends, heating electric current is increased, wherein the temperature of the suspended section of the titanium alloy sectional material is lower than that of the bent section of the titanium alloy sectional material; and when the bent section of the titanium alloy sectional material is heated to the second set temperature, the titanium alloy sectional material is subjected to supplementary stretching deformation. The control method of the titanium alloy sectional material electric heating stretch bending process aims at solving the problems that a traditional titanium alloy sectional material heating and stretch bending process is low in efficiency and high in cost.
Owner:AVIC BEIJING AERONAUTICAL MFG TECH RES INST

A method for integrally forming a thermoplastic composite structure on a resin plastic part

The invention belongs to the field of composite material forming, and particularly relates to a thermoplasticity composite material and surface resin plastic part integrated forming method. The methodcomprises the following steps that a, a thermoplasticity composite material insert is selected; and b, after being preheated, the insert is arranged in a die to be subjected to hot pressing and injection molding integrated forming,wherein after the die is closed for the first time and a closed cavityin the assigned size is formed, resin melt is injected into the cavity through an injection molding machine, then, the die is compressed to be completely closed, the resin melt transmits pressure to the insert to form the insert, meanwhile, under the action of the melt temperature, the resin meltmelts on the surface of the insert, and the insert and the resin plastic part form surface bonding. The thermoplasticity composite material and surface resin plastic part integrated forming method combines the advantages of hot pressing forming and injection molding compression forming, and is suitable for producing high-strength, high-size-precision and complex-structure composite material products; and due to the die pressing and injection molding compression integration character, the production efficiency can be improved, and the production period is shortened.
Owner:HUAZHONG UNIV OF SCI & TECH

Process for producing composite molding

InactiveCN101945748AImprovements to the problem of insufficient cohesionExcellent tightnessCoatingsLiquid crystallineMolding machine
A process for producing a liquid-crystalline polymer/metallic part composite molding stably having satisfactory adhesion. A reduction in molding cycle time can be attained in the process. The process is characterized in that (1) a mold is used which is divided into a main mold for controlling linkage with a molding machine and a core which has a circuit for heating and a circuit for cooling and involves inside an area where a liquid-crystalline polymer comes into contact with a metallic part. The process is further characterized in that (2) that part of the mold which comes into contact with the resin flowing in during molding has been surface-treated so as to have a ten-point average roughness (Rz) of 0.5 [mu]m or less, and the core has a capacity of 60 cm3 or less and has been embedded in the main mold, with that peripheral part of the core which is in contact with the main mold having been heat-insulated. The process is furthermore characterized by (3) setting the metallic part in the mold, heating the core to a temperature in a specific range, injecting the liquid-crystalline polymer to fill the cavity therewith while keeping that temperature of the core, and immediately after completion of the filling of the mold cavity with the resin, blocking the heating circuit of the core and rapidly cooling the core with the cooling circuit of the core at a cooling rate of 7 DEG C/sec or higher.
Owner:POLYPLASTICS CO LTD

Wide-angle double-material product gate type secondary injection mold

The invention relates to a double-material product injection mold, in particular to a wide-angle double-material product gate type secondary injection mold. The wide-angle double-material product gate type secondary injection mold comprises a panel, a hot runner plate, a front mold main insert, a front template, a rear mold main insert and a rear template and is characterized by further comprising a first knife switch, a second knife switch, a first knife switch fixing plate, a second connecting rod, a second knife switch fixing plate, a limit screw and an oil cylinder for driving the second knife switch fixing plate to vertically move; a first chute is formed in the first knife switch, and the second knife switch can be arranged in the first chute in a sliding way; the bottom of the second connecting rod is fixedly connected with the second knife switch fixing plate, and the top of the second connecting rod is in contact with the second knife switch and sides relative to the second knife switch. The double-material product injection mold has the advantages that the difference between adjacent sealant surface angles of an injection molding product is large; the secondary injection molding can be finished without mold opening, the forming period is short, and the single injection molding cost is low; no material overflow occurs at the material lap joint part, the wall thickness of the product is uniform and undistorted, and the surface quality is high.
Owner:QINGDAO HUATAO AUTOMOBILE MOLD

Process for producing composite molding

InactiveCN102089134AImprovements to the problem of insufficient cohesionExcellent tightnessCoatingsMolding machineCycle time
A process for producing a composite molding comprising one or more thermoplastic resins selected between a polyarylene sulfide resin and a polyamide resin and a metallic part and stably having satisfactory adhesion. A reduction in molding cycle time can be attained in the process. The process is characterized in that (1) a mold is used which is divided into a main mold for controlling linkage with a molding machine and a core which has a circuit for heating and a circuit for cooling and involves inside an area where the one or more resins come into contact with a metallic part. The process is further characterized in that (2) that part of the mold which comes into contact with the resin(s) flowing in during molding has been surface-treated so as to have a ten-point average roughness (Rz) of 0.5 [mu]m or less, and the core has a capacity of 60 cm3 or less and has been embedded in the main mold, with that peripheral part of the core which is in contact with the main mold having been heat-insulated. The process is furthermore characterized by (3) setting the metallic part in the mold, heating the core to a temperature in a specific range, injecting the resin(s) to fill the cavity therewith while keeping that temperature of the core, and immediately after completion of the filling of the mold cavity with the resin(s), blocking the heating circuit of the core and rapidly cooling the core with the cooling circuit of the core at a cooling rate of 7 DEG C/sec or higher.
Owner:POLYPLASTICS CO LTD

Preparation method of improved chromium-tungsten-manganese low-alloy cold work die steel base VC steel bonded hard alloy

The invention relates to a preparation method of an improved chromium-tungsten-manganese low-alloy cold work die steel base VC steel bonded hard alloy. The preparation method comprises the following steps: titanium carbide powder and medium-alloy hot work die steel matrix powder are weighed in proportion; alloy powder is put in a ball mill for mixing and crushing, wherein anhydrous ethanol is added as a process control agent; and after ball milling, wet mixed powder is put in a vacuum drying box for drying for future use. An organic monomer and an initiator are added in solvent to prepare premixed liquid; an additive for improving the slurry fluidity and dispersibility is added; a catalyst and a pH adjusting agent are added for uniformly stirring to obtain slurry; the slurry is injected in an injection condensation mold for vacuumizing or vibration degassing; after the slurry is formed by curing, a blank is put in the vacuum drying box for drying; and the dried blank is integrally degummed and sintered in the vacuum sintering furnace to prepare the steel bonded hard alloy. On the basis of guaranteeing macro-performances of the steel bonded hard alloy, the preparation method has the advantages of simple process, lower cost and easy preparation of large-size and complex-shape parts.
Owner:丹阳惠达模具材料科技有限公司

A magnetic pulse hole turning forming method for shell parts

ActiveCN106270104BSolve the problem of excessive reboundRaise the forming limitBobbinEngineering
The invention relates to shell flanged hole part forming methods, in particular to a magnetic pulse flanged hole forming method for shells. The method aims at solving the problems that in the flanged hole manufacturing process of an existing steel die hole flanging method, the technology is complex, the production efficiency is low, and the production cycle is long. The method comprises the steps that firstly, the shape of a flanged hole coil bobbin is designed according to a curved surface shell with pre-manufactured holes; secondly, the curved surface shell with the pre-manufactured holes is arranged on a flanged hole forming female die, an edge pressing ring is arranged on the inner surface of the curved surface shell in the periphery direction, a hole flanging coil matched with the hole flanging deforming area is wound on the flanged hole coil bobbin, covers the hole flanging deforming area and is attached to the hole flanging deforming area, one end of a capacitor set is connected with one terminal of the hole flanging coil, the other end of the capacitor set is connected with one end of a gap switch, the other end of the gap switch is connected with the other terminal of the hole flanging coil, and the capacitor set is charged to reach the preset voltage value; thirdly, magnetic pulse flanged hole forming is carried out; fourthly, flanged holes are corrected. The method is used for forming flanged hole parts of shells.
Owner:HARBIN INST OF TECH +1

Preparing method for VC-VN plastic steel base steel bond hard alloy

The invention relates to a preparing method for a VC-VN plastic steel base steel bond hard alloy. The preparing method includes the following steps that titanium carbide powder and plastic steel base powder are weighed according to the proportion, alloy powder is put into a ball grinding machine to be mixed and smashed, added absolute ethyl alcohol serves as a process control agent, and the wet mixed powder is put into a vacuum drying box after ball grinding to be dried for standby use; an organic monomer and an initiator are added into a solvent to prepare pre-mixed liquid; an additive for improving slurry fluidity and dispersity is added; a catalyst and a pH modifier are added and are evenly stirred, and slurry is obtained; and the slurry is injected into an injection and coagulation die, vacuum suction or vibration gas removing is conducted, after the slurry is cured to be formed, a blank is put into the vacuum drying box to be dried, the dried blank is subjected to integrated degumming and sintering in a vacuum sintering furnace, and the steel bond hard alloy is prepared. The preparing method has the beneficial effects that the technology is simple, the cost is relatively low, and parts large in size and complex in shape are easy to prepare on the basis that the macro performance of the steel bond hard alloy is ensured.
Owner:丹阳惠达模具材料科技有限公司

Preparation method of improved chromium-tungsten-manganese low alloy cold-work die steel base TiC steel bonded hard alloy

The invention relates to a preparation method of an improved chromium-tungsten-manganese low alloy cold-work die steel base TiC steel bonded hard alloy. The preparation method comprises the following steps: titanium carbide powder and chromium-tungsten-manganese low alloy cold-work die steel matrix powder are weighed in proportion; alloy powder is put in a ball mill for mixing and crushing; anhydrous ethanol is added as a process control agent; and after ball milling, wet mixed powder is put in a vacuum drying box for drying for future use; an organic monomer and an initiator are added in solvent to prepare premixed liquid; an additive for improving the slurry fluidity and dispersibility is added; a catalyst and a pH adjusting agent are added for uniform stirring to obtain slurry; the slurry is injected in an injection solidification mold for vacuumizing or vibration degassing; after the slurry is formed by curing, a blank is put in the vacuum drying box for drying; and the dried blank is integrally degummed and sintered in a vacuum sintering furnace to prepare the steel bonded hard alloy. On the basis of guaranteeing macro-performances of the steel bonded hard alloy, the preparation method has the advantages of simple process, lower cost and easiness in preparation of large-size and complex-shape parts.
Owner:丹阳惠达模具材料科技有限公司

Preparation method for VC plastic steel based steel bond hard alloy

The invention relates to a preparation method for a VC plastic steel based steel bond hard alloy. The preparation method comprises the following steps that carbonized titanium powder and plastic steel matrix powder are weighed in proportion, and the alloy power is placed into a ball mill for mixing and crushing, wherein absolute ethyl alcohol is added as a process control agent, wet mixing powder is placed into a vacuum drying box for drying after ball milling, and drying is conducted for later use; organic monomers and an initiating agent are added into a solvent for premixed solution preparation; an addition agent for improving fluidity and dispersity of slurry is added; catalysts and a pH adjusting agent are added and evenly stirred, and the slurry is obtained; and the slurry is injected into an injection condensing die for vacuumizing or vibration degasification, a blank is placed into the vacuum drying box for drying after the slurry is solidified and formed, the dried blank is subjected to integrated degumming and sintering in a vacuum sintering furnace, and thus the steel bond hard alloy is prepared. On the basis of the condition that macro-performance of the steel bond hard alloy is guaranteed, the preparation method for the VC plastic steel based steel bond hard alloy has the advantages that the technique is simple, cost is low, and parts with large dimensions and complex shapes are easy to prepare.
Owner:丹阳惠达模具材料科技有限公司

A gate-type secondary injection mold for large-angle double-material products

The invention relates to a double-material product injection mold, in particular to a wide-angle double-material product gate type secondary injection mold. The wide-angle double-material product gate type secondary injection mold comprises a panel, a hot runner plate, a front mold main insert, a front template, a rear mold main insert and a rear template and is characterized by further comprising a first knife switch, a second knife switch, a first knife switch fixing plate, a second connecting rod, a second knife switch fixing plate, a limit screw and an oil cylinder for driving the second knife switch fixing plate to vertically move; a first chute is formed in the first knife switch, and the second knife switch can be arranged in the first chute in a sliding way; the bottom of the second connecting rod is fixedly connected with the second knife switch fixing plate, and the top of the second connecting rod is in contact with the second knife switch and sides relative to the second knife switch. The double-material product injection mold has the advantages that the difference between adjacent sealant surface angles of an injection molding product is large; the secondary injection molding can be finished without mold opening, the forming period is short, and the single injection molding cost is low; no material overflow occurs at the material lap joint part, the wall thickness of the product is uniform and undistorted, and the surface quality is high.
Owner:QINGDAO HUATAO AUTOMOBILE MOLD

Forming method of straight-wall cylindrical piece with uniform wall thickness

The invention discloses a forming method of a straight-wall cylindrical piece with uniform wall thickness. The method comprises the following steps that (1) the size of the target cylindrical piece isdetermined; (2) the original plate thickness t0 is determined according to the size of the target cylindrical piece; (3) a three-section forming path is utilized in a first pass to machine a three-step conical bucket piece with the radius of R and the depth of H1; (4) a second-section forming path is utilized in a second pass to machine a two-step conical bucket piece with the radius of R and thedepth of H1; (5) a second-section forming path is utilized in a third pass to machine an arc-bottom conical bucket piece with the radius of R and the depth of H3; (6) a workpiece with the radius of R, the depth of H and the arc radius of r is machined in a fourth pass; and (7) when the height-to-diameter ratio H/D of the target piece is 0.5, the workpiece obtained in the step (6) is the target piece, and when the height-to-diameter ratio H/D of the target piece is smaller than 0.5, redundant height is removed to obtain the target piece. According to the method, the straight-wall cylindrical piece with the uniform wall thickness can be formed, the forming method is simple, the cost is low, and the forming period is short.
Owner:SOUTHEAST UNIV

A kind of high-performance medium manganese trip steel and the method for low-temperature processing thereof

The invention discloses high-performance medium-manganese TRIP steel and a low-temperature processing forming method thereof, and belongs to the technical field of ultrahigh-strength steel. The methodcomprises the following steps of heating the cut medium manganese steel ingot to 600-800 DEG C and carrying out heat preservation for 0.5-1.5 hours, carrying out two-phase zone rolling, carrying outair cooling; then heating to 600-800 DEG C, and preserving heat for 5-10 minutes; transferring the medium-manganese TRIP steel plate subjected to austenitizing treatment to a stamping die, wherein thetemperature is reduced to by 50-100 DEG C, carrying out stamping forming, and carrying out pressure maintaining for 10-30 seconds, cooling to 180-250 DEG C along with the die; and heating to 250-450DEG C, preserving heat for 10-30 minutes, and carrying out air cooling, and obtaining a high-performance medium-manganese TRIP steel forming part. According to the method, the two-phase region is rolled, so that the C / Mn is prepared in advance and then is processed by a subsequent Q and P process, so that the C / Mn is prepared. According to the forming method, the rolling efficiency and the surfacequality of the stamped part are improved, the strength of the manufactured stamped part is high, the comprehensive performance is excellent, and the requirements of the target of the automobile industry are met.
Owner:NORTHEASTERN UNIV LIAONING

A Method for Eliminating Surface Grooves in Superplastic Formed/Diffusion Bonded Four-Layer Structures

The invention discloses a method for eliminating grooves formed in the surface of a superplastic forming / diffusion bonding four-layer structure. The method comprises the steps that (1), the plate thickness of the superplastic forming / diffusion bonding four-layer structure is selected; (2), air inlets for forming the superplastic forming / diffusion bonding four-layer structure are machined in selected plates; (3), the plates with the machined air inlets are welded into a whole, and air inlet pipes are welded to the air inlets; (4), the whole plate with the air inlet pipes is heated, and air is introduced into the air inlet pipes to apply back pressure after the temperature of the whole plate reaches the certain temperature till diffusion bonding of the plate is completed; and (5), air is introduced into the air inlet pipes for pressurizing, and superplastic forming of the plate is completed. According to the method, the superplastic forming / diffusion bonding four-layer structure is formed through the method of applying the back pressure, the condition that the grooves are generated in the four-layer structure in the superplastic forming / diffusion bonding process can be effectively avoided, and the superplastic forming / diffusion bonding four-layer structure prepared through the method of applying the back pressure has the significant advantages on the aspects such as the part sizeprecision, the profile precision, the surface quality, the machining efficiency and the manufacture cost.
Owner:BEIJING HANGXING MACHINERY MFG CO LTD
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