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74results about How to "Solve forming problems" patented technology

Magnetic pulse flanged hole method for shells

ActiveCN106270104ASolve the problem of excessive reboundRaise the forming limitBobbinFlanging
The invention relates to shell flanged hole part forming methods, in particular to a magnetic pulse flanged hole forming method for shells. The method aims at solving the problems that in the flanged hole manufacturing process of an existing steel die hole flanging method, the technology is complex, the production efficiency is low, and the production cycle is long. The method comprises the steps that firstly, the shape of a flanged hole coil bobbin is designed according to a curved surface shell with pre-manufactured holes; secondly, the curved surface shell with the pre-manufactured holes is arranged on a flanged hole forming female die, an edge pressing ring is arranged on the inner surface of the curved surface shell in the periphery direction, a hole flanging coil matched with the hole flanging deforming area is wound on the flanged hole coil bobbin, covers the hole flanging deforming area and is attached to the hole flanging deforming area, one end of a capacitor set is connected with one terminal of the hole flanging coil, the other end of the capacitor set is connected with one end of a gap switch, the other end of the gap switch is connected with the other terminal of the hole flanging coil, and the capacitor set is charged to reach the preset voltage value; thirdly, magnetic pulse flanged hole forming is carried out; fourthly, flanged holes are corrected. The method is used for forming flanged hole parts of shells.
Owner:HARBIN INST OF TECH +1

Continuous forming device for metal composite thick plate three-dimensional curved surface

The invention provides a continuous forming device for a metal composite thick plate three-dimensional curved surface. The forming problem of the metal composite thick plate three-dimensional curved surface is solved. A plurality of rollers with the heights being adjustable which are arranged in the axial direction are adopted to form roller sets. One upper roller set and two lower roller sets serve as forming tools of a metal composite plate material. Vertically bending deformation of a contact area plate material is obtained through three-point bending of the upper roller set and the lower roller sets, and the heights of the rollers in the roller sets are changed to form a roller set curve outer contour to obtain horizontal bending deformation of the contact area plate material. By means of a pushing mechanism and a pulling mechanism, continuous feeding of the plate material is achieved, and therefore, the double-curvature metal composite thick plate three-dimensional curved surface is continuously formed. The continuous forming device is simple in structure, low in construction cost and good in flexibility. A curved surface is formed through two-way bending, a mould is not needed, and no-mould forming of different shapes of curved parts can be conducted on one piece of equipment. Due to the adoption of the mode of continuous forming, the continuous forming device is applicable to curved surface machining of a large-scale composite plate.
Owner:JILIN UNIV

Control method, system and device for electric arc additive manufacturing

InactiveCN109702294AMeet the requirements of welding complex partsQuality improvementWelding accessoriesPhysical modelEngineering
The invention discloses a control method, a system and a device for electric arc additive manufacturing. The method comprises the following steps that after a three-dimensional physical model of partsneeding to be welded is obtained, slicing processing is carried out on the three-dimensional physical model from the bottom to the top, and a plurality of plane models are obtained; the contour information is obtained according to the plane models, and a motion curve is obtained according to the contour information; welding points of a welding gun on the motion curve are obtained in combination with a motion curve and a preset mode, and a movement path of the welding gun is acquired according to the welding points; the movement path, and the posture parameters of the welding points and the welding gun are combined to acquire the posture information of the welding gun at each welding point; and the welding gun is controlled to be welded through combining the movement path, the welding points and the posture information of all the plane models in sequence, and corresponding welding layers are obtained from the bottom to the top until the welding is finished. According to the control method, the system and the device, the welding gun can automatically weld some complex curved parts, so that the welding quality is improved, and the method can be widely applied to the field of additivemanufacturing.
Owner:深圳市智能机器人研究院

Centrifugal film coating apparatus

The invention discloses a centrifugal film coating apparatus, which comprises a base and a centrifugal film coating device arranged on the base. The centrifugal film coating device comprises a film coating tool, a transmission sleeve shaft, a drive motor and a drive control system, wherein the film coating tool is arranged in the horizontal direction, continuously rotates and simultaneously drives internal materials to carry out centrifugal motion; the transmission sleeve shaft is coaxially sleeved outside the film coating tool and drives the film coating tool to continuously rotate; the drive motor is connected with the transmission sleeve shaft; the drive control system controls and adjusts the rotating direction and the rotation of the drive motor; and the left end part and the right end part of the transmission sleeve shaft have openings and the right ends of the left end part and the right end part are assembled with a U-shaped compressing member through a plugging member, and the left end is assembled through a Pi-shaped compressing member. The invention has the advantages of simple structure, simple and convenient using operation, low noise, safe and reliable operation, recyclable slurry, high rotation speed and high efficiency, can completely meet the technical requirement on molding centrifugal classification deposition, and solves the actual problem that the powder with different granularities is deposited in turn.
Owner:NORTHWEST INSTITUTE FOR NON-FERROUS METAL RESEARCH

Double-heat-source collaborative welding method and device for large thermal conductivity mismatched metal materials

The invention discloses a double-heat-source collaborative welding method and device for large thermal conductivity mismatched metal materials, and belongs to the field of metal material welding. Whenwelding the large thermal conductivity mismatched metal materials, the method adopts two heat sources to simultaneously heat the front and back sides of joints and optimizes energy distribution of the joints by controlling energy parameters and positional parameters of the two heat sources, side heat input of high thermal conductivity metal is increased, the heat loss caused by the higher thermalconductivity is compensated, the low thermal conductivity metal side welding temperature is controlled, and the problem of large thermal conductivity mismatched metal material welding forming is solved and the joint welding quality is improved. The preheating effect of the joints is obtained by tilting the two heat sources on the front and back sides at a certain angle in the welding direction, and the single-pass welding double-sided forming of the joints is realized under auxiliary measures such as no chamfering and pre-weld preheating. The welding device can effectively adjust and controlthe heat distribution of the joints by precisely controlling the position of the welding heat sources in the three-dimensional space, and efficient and reliable connection of the large thermal conductivity mismatched metal materials is realized.
Owner:UNIV OF SCI & TECH BEIJING

Lamination manufacturing method for large-size and complex-structure metal component

The invention discloses a lamination manufacturing method for a large-size and complex-structure metal component and relates to a part manufacturing method in order to solve the problem that large-size metal components which have complex special-shaped structures and high performance requirement are difficult to manufacture through traditional machining, overall plastic shaping and existing additive manufacturing methods. The manufacturing method includes the steps that firstly, a three-dimensional digital model of the large-size and complex-structure metal component is acquired, and is divided into a plurality of sheet layers; secondly, actually-usable metal plates corresponding to the thickness of the sheet layers divided in the first step are selected, and are machined so that formed plates consistent with the model of the sheet layers in the first step can be obtained; thirdly, the pieces of formed plates obtained through machining in the second step are stacked according to the sequence of the sheet layers corresponding to the first step; and fourthly, after all the formed plates are connected into a whole, and the required large-size and complex-structure metal component is obtained. The lamination manufacturing method is used for forming the large-size deep cavity inner hole complex structure component.
Owner:HARBIN INST OF TECH

Liquid phase connected die forging integral forming method of material

The invention discloses an aluminium alloy and an aluminium alloy composite liquid phase connected die forging integral forming method of a material, and relates to a material forming method. The technical problems of difficulty in connection and low intensity in the conventional material connection method are solved. The method comprises the following steps of: removing oil stains and impurities on the surface to be connected of the material to be connected; 2, respecting heating the materials to be connected which processed in the first step to a plastic deformation temperature under the protection of vacuum or inert gas, and keeping the temperature until the temperature of all parts of the materials are consistent; and continuously heating to ensure that the temperature of the material to be connected is quickly raised to a melting point temperature and is kept to melt the surface layer of the material; and 3, placing the material to be connected which is treated in the second step into a die cavity of a hot press for hot-pressing formation, or placing the material to be connected between rollers of a rolling machine for performing rolling formation so as to finish the liquid phase connected die forging integral formation of the material. A joint prepared by the method can be applied to the fields of aerospaces, space technology, nuclear industry, micro-electrons, automobiles and petrochemical industry.
Owner:HARBIN INST OF TECH

Spinning thickening method of cylinder wall of cylindrical part

The invention discloses a spinning thickening method of the cylinder wall of a cylindrical part. The spinning thickening method comprises the steps of firstly placing a to-be-thickened cylindrical prefabricated part on a lower main shaft of a spinning machine, and clamping the cylindrical prefabricated part through an upper inner main shaft and the lower main shaft of the spinning machine; then, lowering an upper outer main shaft mounted at the outer part of the upper inner main shaft in a sleeving manner, compressing the cylinder wall of the cylindrical prefabricated part, and fixing; then, rotating the upper inner main shaft, the upper outer main shaft, the cylindrical prefabricated part and the lower main shaft together, and feeding cylindrical rolling wheels in the radial direction of the cylindrical prefabricated part; repeating the steps, so as to achieve N-pass thickening for the cylinder wall of the cylindrical prefabricated part to prepare the cylindrical part. According to the spinning thickening method, the cylinder wall of the cylindrical part is gradually thickened through multi-pass spinning, the forming problem of the cylindrical part of which the cylinder wall is thicker than the cylinder bottom is solved, and the method is suitable for forming of the cylindrical part of which the diameter is relatively large, the cylinder wall is not high, and the cylinder wall is thicker than the cylinder bottom.
Owner:HUAZHONG UNIV OF SCI & TECH

Die and method for manufacturing inner and outer pipe workpiece with separation ribs in middle through extrusion method

Disclosed are a die and method for manufacturing an inner and outer pipe workpiece with separation ribs in the middle through an extrusion method. The die comprises a male die body and a female die body which are vertically and coaxially arranged. The top end of the male die body is fixed to the lower portion of an upper die plate, and the female die body is fixed to the upper portion of a lower die plate. An ejector rod is arranged in a through hole in the middle of the lower die plate in a sliding manner. The convenient extrusion method is provided under the condition that the heights of an inner pipe, an outer pipe and separation ribs are different, and the die is novel and unique in design. The surface of a product is free of weld joints, and the die can adapt to places with high requirements for strength. The die is easy to machine and low in manufacturing cost. In the extrusion process, work stress is low, the tonnage of needed equipment is low, the die is not prone to being damaged, economical benefits are high, and cross sections of extrusion parts do not need to be consistent. Along with rapid development of the industry, the application range of the inner and outer pipe workpiece with the separation ribs of this kind is wider and wider, and the extrusion moulding method and the die structure have the great application prospect in industrial production.
Owner:ZHONGBEI UNIV +1

Fluorescent powder slurry materialfor plasma display and forming method on shadow mask

The invention relates to a fluorescent powder slurry for plasma display and the formation method on shadow mask, belonging to the technical field of flat panel TV set. The inventive slurry consists of fluorescent powder, organic resin, organic solvent and nanopowder, wherein the fluorescent powder accounts for 40-50 percent of the total weight, the organic resin accounts for 3-6 percent of the total weight, the organic solvent accounts for 45-55 percent of the total weight, and the nanopowder accounts for 0.5-3 percent of the total weight. The proper amount of nanopowder (0.5-3 percent) added into the fluorescent powder slurry can effectively improve the dispersion and the suspension properties of the fluorescent powder in the slurry and can well improve the thixotropy of the fluorescent powder slurry so as to ensure that the slurry viscosity decreases during printing to obtain adequate feeding amount and also ensure that the slurry can rapidly regain the high viscosity and settle at the periphery of small holes other than flowing out when the slurry is printed to the holes of the shadow mask. Meanwhile, the slurry can be oven-dried and sintered after the printing process such that the nanopowder is filled into the gap between particles of fluorescent powder, thereby well bonding the fluorescent powder particles and preventing powder loss resulting from insufficient bonding force of the fluorescent powder.
Owner:NANJING HUAXIAN HIGH TECH CO LTD

Hydrodynamic inclined-wire stock discharge box

InactiveCN102154893AGood formation and air permeabilityOvercoming long fiber forming problemsMachine wet endWire frameSizing
The invention discloses a hydrodynamic inclined-wire stock discharge box. The stock discharge box is arranged above an inclined wire part of an inclined wire machine, and comprises an adjusting mechanism, a box, a supporting seat, more than two groups of damping elements, more than one set of transverse-amplitude water diluting device and more than one set of section amplifying device, wherein the box is connected to the upper part of the supporting seat through a flange; the lower part of the supporting seat is arranged on an inclined wire frame through a hinge; and under the action of external force, the stock discharge box is rotated, and the angle of the stock discharge box and the distance between the stock discharge box and the inclined wire part are adjusted. The hydrodynamic inclined-wire stock discharge box can be applied to single-layer sizing and multi-layer sizing, is particularly suitable for the inclined wire machine, and has the advantages of compact structure, small floor area, easiness and convenience for operation and the like. The hydrodynamic inclined-wire stock discharge box can be used for manufacturing long fibered pulp with low concentration together with an inclined wire former and producing special paper with high uniformity and high air permeability.
Owner:SOUTH CHINA UNIV OF TECH

Preparation method of high-strength and high-plasticity Inconel718 alloy based on SLM

A preparation method of a high-strength and high-plasticity Inconel 718 alloy based on SLM comprises the following steps: S1, selective laser melting forming is conducted, specifically, an Inconel 718 alloy blank is printed through a selective laser melting method; and the Inconel 718 alloy blank is sequentially subjected to step S2: isostatic pressing heat treatment, step S3: stress relief annealing treatment, step S4: solution treatment and step S5: two-stage aging treatment, specifically, the temperature of isostatic pressing heat treatment is 1165-1170 DEG C, the pressure intensity is 125-135 Mpa, and the time is 210-270 min; the temperature of stress relief annealing is 790-810 DEG C, and the time of stress relief annealing is 20-40 min; the temperature of solution treatment is 940-960 DEG C, and the time of solution treatment is 20-40 min; and in two-stage aging treatment, the temperature of first-stage aging treatment is 750-770 DEG C, the time of first-stage aging treatment is 470-490 min, the temperature of second-stage aging treatment is 640-660 DEG C, and the time of second-stage aging treatment is 470-490 min. The Inconel 718 alloy prepared by the method has strength, plasticity and hardness and has excellent comprehensive mechanical properties, and the application of the Inconel 718 alloy can be expanded to the field of more precise and complex structures.
Owner:SOUTHWEST JIAOTONG UNIV

Centrifugal film coating apparatus

The invention discloses a centrifugal film coating apparatus, which comprises a base and a centrifugal film coating device arranged on the base. The centrifugal film coating device comprises a film coating tool, a transmission sleeve shaft, a drive motor and a drive control system, wherein the film coating tool is arranged in the horizontal direction, continuously rotates and simultaneously drives internal materials to carry out centrifugal motion; the transmission sleeve shaft is coaxially sleeved outside the film coating tool and drives the film coating tool to continuously rotate; the drive motor is connected with the transmission sleeve shaft; the drive control system controls and adjusts the rotating direction and the rotation of the drive motor; and the left end part and the right end part of the transmission sleeve shaft have openings and the right ends of the left end part and the right end part are assembled with a U-shaped compressing member through a plugging member, and the left end is assembled through a Pi-shaped compressing member. The invention has the advantages of simple structure, simple and convenient using operation, low noise, safe and reliable operation, recyclable slurry, high rotation speed and high efficiency, can completely meet the technical requirement on molding centrifugal classification deposition, and solves the actual problem that the powder with different granularities is deposited in turn.
Owner:NORTHWEST INSTITUTE FOR NON-FERROUS METAL RESEARCH

Preparation method of carbide-reinforced TiAl-based nano composite material

The invention discloses a preparation method of a carbide-reinforced TiAl-based nano composite material. The preparation method comprises the following steps: (1) selecting TiC ceramic particles with the purity of more than 99.9% and the particle size of 50-500 nm and TiAl alloy powder with the particle size of 45-150 [mu]m as raw materials; (2) mixing the two kinds of materials through a mechanical ball milling method, and obtaining premixed powder with TiC nano-particles evenly distributed on the surface of the TiAl alloy powder, wherein the weight of the TiC nano-particles accounts for 0.7-1.2 wt.% of the total weight of the mixed powder; and (3) preparing the TiAl-based nano composite material through layer-by-layer forming by means of the electron beam melting technology till a three-dimensional block sample is machined. A semi-melting step is added in the electron beam melting forming process, and finally the nearly-fully-compact carbide-reinforced TiAl-based nano composite material is obtained. In the forming process, the adjustable range of technological parameters is large, a matrix microscopic structure is uniform, a reinforcing phase is fine and dispersively distributed, and the mechanical property is good. The preparation method of the TiAl-based nano composite material has the characteristics and advantages of electron beam additive manufacturing, so that the preparation method has huge application potential in the field of aerospace.
Owner:UNIV OF SCI & TECH BEIJING
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