The application discloses a kind of state identification and
monitoring methods of beating-up mechanism of
polyester cotton loom, to solve the problems such as poor adaptability of existing scheme, high
false alarm and missed judgment rate, fuzzy fault positioning etc.The method comprises: deploying customized
sensor array, synchronously collecting beating-up mechanism operation
signal and
polyester cotton process parameters, and constructing exclusive
reference database containing hierarchical sub-
reference model;Using hierarchical filtering and load feature
mask technology, extract fault features and distinguish process fluctuations and mechanism failure;Based on the
coupling motion law, a dynamically corrected fault location correlation matrix is constructed to accurately locate the faulty components and classify the fault level;Combined with process parameters and production batch, predict the maintenance cycle and dynamically update the
reference database.The application adapts to the characteristics of
polyester cotton blending process, can accurately identify early faults, reduce the
false alarm and missed judgment rate, shorten the
repair time, adapt to differentiated production needs, improve production stability and reduce operation and maintenance costs.