This invention belongs to the field of motor winding technology, specifically relating to a winding process for a
permanent magnet synchronous motor. The winding process includes the following steps: Step S1, process preparation and parameter
verification: confirming the number of poles, number of slots, winding type,
pitch, number of turns per slot, wire
diameter, and number of parallel windings; verifying the enameled wire type,
temperature resistance rating, and insulation material; Step S2, tooling preparation: installing the winding mold, debugging the
winding machine, preparing
slot insulation, interlayer insulation, slot wedges, binding tape, and insulating sleeves; cleaning the
stator core slots; threading the enameled wire through the tensioner and connecting it to the end of the
winding machine; Step S3, coil winding: starting and fixing the wire, leaving sufficient length at the wire end, fixing it on the pin of the winding mold, then winding the wire at a uniform speed, stopping the
machine when the counter reaches the set number of turns. This device solves the problem of unstable tension applied to the enameled wire during the current winding process, which leads to loose winding, resulting in the motor being prone to overheating, wear, short circuits, and short lifespan.