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46results about How to "Reduce unqualified" patented technology

Portable tool wear measuring instrument and method for predicting remaining service life of tool through measuring instrument

The invention provides a portable tool wear measuring instrument and a method for predicting the remaining service life of a tool through the measuring instrument and relates to the technology of tool wear measurement. The problems that software/hardware systems of an existing tool wear measuring device is huge, installation and debugging are complex, the service life of a tool is mainly judged by human experience, and judgment is inaccurate are solved. An opening is formed in a shell and used for making the tool extend into the measuring instrument. Cameras and light source lamps are arranged on the periphery of the tool. The brand-new tool is used for cutting a workpiece multiple times according to specific cutting parameters till the tool face abrasion amount reaches the bluntness standard, and cutting time of each time and the tool face abrasion amount are recorded; and the cutting time of each time and the tool face abrasion amount are fitted into a curve through a data processing circuit, and the curve is a service life curve. The abrasion amount of the used tool is measured and compared with the service life curve, so that the service life of the tool is acquired. The portable tool wear measuring instrument is simple in structure, convenient to install and accurate in service life prediction.
Owner:HARBIN UNIV OF SCI & TECH

Method for quick deoxidization in smelting process of ladle furnace (LF)

InactiveCN107653358AReduce unqualifiedReduce the chance of nodulationSmelting processThermal efficiency
The invention discloses a method for quick deoxidization in the smelting process of a ladle furnace (LF). The method comprises the following steps: (1) adding aluminum iron containing 40% of aluminumat a time after molten steel enters the ladle furnace (LF), so that the aluminum content in the molten steel reaches 0.04%-0.05%, and adding 150 kg of low aluminum slag balls, and 2-2.5 kg of active lime per ton of steel; (2) powering on and slagging, powering on for 3-5 times, adding 0.2 kg of molten steel deoxidizing agents per ton of steel, powering on for 5 min, melting top slag, and then powering off; (3) adjusting argon gas flow such that the diameter of the slag face blown by argon gas is 450-500 mm, adding 1-1.5 kg of the low aluminum slag balls per ton of steel, and 0.4 kg of the molten steel deoxidizing agents per ton of steel, stirring the mixtures for 15-20s, and then adding 1-1.5 kg of the low aluminum slag balls per ton of steel and 0.4 kg of the molten steel deoxidizing agents per ton of steel if the deoxidization effect is poor; stirring the mixtures for 15-20s, till the section of the top slag is yellowish white, namely that the deoxidization is finished; and adjustingthe argon gas flow to 100-150 L / min in time, and performing subsequent operation. According to the method disclosed by the invention, not only the quick deoxidization of molten steel in the smeltingprocess is achieved, the output of inclusions in the smelting process is reduced, and the quality of steel billets is improved, but also the thermal efficiency in the power-on heating process is improved, and the power consumption and slag consumption are reduced.
Owner:XINJIANG BAYI IRON & STEEL

Pneumatic pipe bender

The invention relates to the field of mechanical manufacturing equipment, in particular to a pneumatic pipe bending machine, which includes a pipe bending device, a pipe bending drive device and a base for driving the pipe bending device to achieve pipe bending, and the pipe bending device includes a shaping mechanism and a top bending mechanism And two slideways for the top bending mechanism to slide, the shaping mechanism is arranged on the top of the slideway, the top bending mechanism is provided with a first roller that cooperates with the slideway on the side close to the slideway, and the top bending mechanism includes a support plate 1. The clamping arm set on the top of the support plate and the clamping rod set that runs through the clamping arm set and is arranged horizontally, the bending pipe driving device includes a guide slide channel, an adjustment mechanism and a drive mechanism arranged at the bottom of the guide slide channel, The pipe bending driving device of the present invention drives the top bending mechanism to rise, and the first rollers of the top bending mechanism arranged on both sides of the slideway slide and cooperate with the slideway to ensure that the top bending mechanism rises steadily along the slideway, and the shaping mechanism and the top bender Cooperate with the top bending of the workpiece, it can maintain stability and avoid the workpiece from shifting during the top bending.
Owner:ANHUI SHENGMEI METAL TECH CO LTD

Anti-deformation processing method and special tool for magnetic isolation groove of pull plate of transformer clamp

The invention relates to method and special tools for anti-deformation machining of flux barriers of a clamp pulling plate of a transformer and belongs to the technical field of transformers. According to the technical scheme, the multiple special tools (22) for anti-deformation machining and the clamp pulling plate (21) are fixed together in a spot welding mode, the clamp pulling plate is placed on a working table of a plasma cutting machine and is adjusted to be located at a position suitable for machining, then the height of the water surface of the plasma cutting machine is adjusted to guarantee reliable cooling of the clamp pulling plate during cutting, then the flux barriers are cut-formed in the clamp pulling plate underwater by means of the plasma cutting machine, the deformation of the clamp pulling plate is controlled by means of the special tool for anti-deformation machining during plasma cutting, and then the machining of the flux barriers of the clamp pulling plate of the transformer is achieved. The method and special tools for anti-deformation machining of the flux barriers of the clamp pulling plate of the transformer aim at the pulling plate, of a multi-groove structure, of the transformer, the flux barriers are formed in a plasma underwater cutting mode, the special tools for anti-deformation machining are manufactured according to the distance between the flux barriers, and therefore the deformation of the multi-groove clamp pulling plate is effectively controlled during machining, the occurrence of unqualified products is reduced, and the machining efficiency of the clamp pulling plate is improved.
Owner:BAODING TIANWEI BAOBIAN ELECTRICAL

Equipment for optocoupler packaging structure and packaging method

The invention belongs to the field of packaging equipment, and particularly relates to equipment for an optocoupler packaging structure. The equipment comprises a fixing shell, one end of the fixing shell is fixingly connected with the top of a base, a controller is arranged on one side of the fixing shell, a lifting device is fixingly connected to one side of the fixing shell, a movable clamp is fixingly connected to one end, away from the fixing shell, of the lifting device, a fixing clamp is fixingly connected to the middle of the side, close to the fixing shell, of the base, and glass plates are arranged on the two sides of the fixing shell, so that manual use is reduced, the production speed is increased, meanwhile, dislocation of optical couplers can be avoided, and unqualified products are reduced; according to an optocoupler packaging method, a clamping device exerts pressure on a fixed clamp, a glue injector in a glue injection mechanism injects packaging glue into a gap between an optocoupler upper die plate and an optocoupler lower die plate through the pressure, after glue injection is completed, the pressure is maintained for 5-8 seconds, then a controller controls a movable clamp to move upwards, packaging deviation caused by fatigue of workers is avoided, and the packaging is more convenient and faster.
Owner:NINGBO QUNXIN MICRO-ELECTRONICS CO LTD

Automatic stacking and lifting traveling system for container locksets

The invention discloses an automatic stacking and lifting traveling system for container locksets. The automatic stacking and lifting traveling system comprises a sliding table assembly, a rotary table assembly, a lifting assembly, a pallet support and a control system. The automatic stacking and lifting traveling system can flexibly place a pallet with the locksets in a designated position of a goods shelf, and automatically runs in the whole process, so that manpower resource waste is reduced, the problem that stacking is unqualified or the locksets are damaged due to human factors is solved, the transportation cost is well reduced, the operation precision is improved by accurately controlling an operation strategy, and lockset transferring and stacking can be safely, efficiently and orderly completed; meanwhile, the device is a pioneering design, and adopts multi-stage air cylinder driving rather than traditional motor driving, thus avoiding the reliability problem that a motor is prone to have due to the fact that the motor is located in wet and corrosive seaside steam for a long time; and meanwhile, the device has the advantages of reliable structure, tight protection, modular assembly, adaptability to severe working conditions and environments and the like.
Owner:南京俊东机器人有限公司

One-bath desizing and dyeing method of polyester pulp-containing fabric and its special auxiliary agent

The invention discloses a one-bath process-based desizing dyeing method of size-containing polyester fabrics and special auxiliaries for the dyeing method. The method comprises the following steps: putting the size-containing polyester fabrics in water, adding one bath auxiliary A to the water, mixing thoroughly and then adding a dye to the water, mixing thoroughly again and then orderly performing heating, heat preservation and cooling treatment on the obtained system containing the fabrics; next, adding one bath auxiliary B and sodium hydrosulfite to the cooled system for reductive cleaning; and finally, discharging residual liquid and cleaning with warm water, thereby obtaining the desized and dyed polyester fabrics. The one bath auxiliary A comprises the following components in percentage by mass: 15%-20% of wetting emulsifier, 15%-20% of level dyeing diffusant, 4%-6% of chelating disperse agent and the balance being water. The one bath auxiliary B comprises the following components in percentage by mass: 15%-30% of sodium polyacrylate, 20%-40% of sodium hydroxide and 40%-60% of sodium carbonate. The one-bath process-based desizing dyeing method of the size-containing polyester fabrics is only carried out in one bath, and therefore, the processing time is obviously shortened and the quality of the fabrics can be guaranteed favorably; a low amount of water is used and water can be saved by 80%; the energy consumption is low; few types of auxiliaries are utilized.
Owner:BEIJING CTA TEX CHEM

A direction-adjustable tow bag sizing die tooling

The invention relates to the field of sizing die tooling, in particular to a direction-adjustable sizing die tooling for towed bags, which is used for installing sizing dies or cross tooling dies. The tooling includes: a closed iron frame, and the frame mouth is placed horizontally on the On the bag frame; the lifting iron frame is vertically slid in the closed iron frame frame opening through the lifting and sliding component, and the first screw adjustment component penetrating through the top of the closed iron frame is vertically arranged on the top of the lifting iron frame; the translational iron frame, the The translational iron frame is horizontally slid and set in the lifting iron frame through the translational sliding assembly, and a second screw adjustment assembly is vertically provided on one side of the translational iron frame, which penetrates the side of the closed iron frame and is vertically slidingly matched with it; nylon Warehouse, the axis is horizontally set on the translational iron frame for coaxial installation of sizing dies or cross tooling dies, the cross tooling dies are set at the closing position of the product through the tooling, and the tooling can adjust the sizing in the vertical and horizontal directions Die position, and can prevent defective product cross frame from entering the next process.
Owner:ZHEJIANG SHIP ELECTRONICS TECH

Car condenser header main piece prefabricating tool

The invention provides a car condenser header main piece prefabricating tool comprising an upper mold and a lower mold. A condenser header lower mold is mounted on the lower mold, a condenser header comprises a main piece, a partition piece and a sealing cover assembly, the upper mold is connected with a power air cylinder on equipment, and a main guiding column and a main guiding sleeve on an upper mold base plate are cooperatively connected with the upper mold and the lower mold. A transverse punching centre mechanism is mounted on the upper mold through a branched guiding column, a main limiting column for limiting the contact stroke of the upper mold and the lower mold is mounted at the lower end of the upper mold base plate, and the left side and the right side of the lower end of theupper mold base plate are each provided with an upper mold oblique jacking mechanism. Supporting parts are mounted on a lower mold bottom plate, and the lower end of the main guiding column is mounted on a guiding column seat. By adopting the debugging-free design, the worker can directly mount the tool on the equipment for production, the debugging time is saved, the requirement for the operating capacity of the workers is reduced, the quality problem caused by horizontal debugging cannot occur, and the stability of the product quality can be effectively ensured.
Owner:SHANGHAI BEHR THERMAL SYST

Direction-adjustable ladle dragging sizing die tool

The invention relates to the field of sizing die tools, in particular to a direction-adjustable ladle dragging sizing die tool which is applied to installation of a sizing die or a cross-shaped tool die. The tool comprises a closed iron frame with a frame opening horizontally arranged on a ladle dragging frame, a lifting iron frame, a translation iron frame, and a nylon bin. The lifting iron frameis vertically arranged in the frame opening of the closed iron frame in a sliding mode through a lifting sliding assembly, and a first lead screw adjusting assembly penetrating through the top of theclosed iron frame is vertically arranged at the top end of the lifting iron frame; the translation iron frame is horizontally arranged in the lifting iron frame in a sliding mode through a translation sliding assembly, and a second lead screw adjusting assembly which penetrates through the side portion of the closed iron frame and is in vertical sliding fit with the closed iron frame is vertically arranged on one side of the translation iron frame; the axis of the nylon bin is horizontally arranged on the translation iron frame, the nylon bin is used for coaxially installing a sizing die or across-shaped tool die, the cross-shaped tool die is arranged at the product coiling position through the tool, the tool can adjust the position of the sizing die in the vertical direction and the horizontal direction, and defective cross-shaped frameworks can be prevented from entering the next procedure.
Owner:ZHEJIANG SHIP ELECTRONICS TECH
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