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66results about How to "Improve prefabrication efficiency" patented technology

Manufacture method for maglev track beam

The invention discloses a manufacture method for a maglev track beam. The manufacture method comprises the following steps: tying a framework of steel reinforcement, manufacturing an internal mold, putting the internal mold in the framework of steel reinforcement, mounting a formwork of track beam, and regulating the formwork of track beam so as to meet the required linearity. The lateral displacement relative to the track beam and the perpendicularity relative to a bottom mold of the side mold of the formwork of track beam can be regulated through a regulating component, and a translating component arranged outside end molds is used for regulating the longitudinal movement relative to the side mold of each end mold. The manufacture method has the advantages of being easy to operate, high in regulating precision and simple to assemble and disassemble the molds. A control component can respectively regulate the transverse displacement, the longitudinal displacement and the vertical displacement of the track beam, the linearity precision can achieve the range of +/-5, and the precast quality of a curved track beam is ensured. The intelligent control can realize high regulating precision, high efficiency and good reliability of a formwork system, and the manufacture method is particularly applicable to precasting of medium-low-speed maglev linear or curved track beams.
Owner:CHINA RAILWAY 23RD CONSTR BUREAU LTD

Automatic template system for maglev curve track beam and use method of automatic template system

The invention discloses an automatic template system for a maglev curve track beam and an use method of the automatic template system. The template system comprises a bottom die, a side die, end dies, a regulating component and a control component, wherein the bottom die is used for bearing the track beam; the side die comprises flexible side die panels arranged along the two longitudinal sides of the track beam, and a plurality of frameworks are arranged on the outer side of each side die panel; the end dies are arranged at the two end parts of the track beam, and each end die is provided with a translational assembly which can enable the end die to translate in the longitudinal direction of the track beam; the regulating component comprises at least two electric push rod assemblies on the outer side of each framework, each electric push rod assembly is used for regulating the lateral displacement relative to the track beam and the perpendicularity relative to the bottom die of the corresponding framework position; the control component is used for controlling and regulating each electric push rod assembly and each translational assembly. The side die curvature of each electric push rod assembly is automatically regulated through the control component, and the template system is high in regulation precision, high in efficiency and good in reliability due to the intelligent control, can be recycled, is energy-saved and environmental-friendly, and is particularly appropriate for prefabrication of medium and low speed curve track beams.
Owner:CHINA RAILWAY 23RD CONSTR BUREAU LTD

Prestressed concrete wind power tower system and construction method thereof

The invention discloses a prestressed concrete wind power tower system and a construction method thereof. The prestressed concrete wind power tower system is characterized in that the upper end of a tower main body is connected to a wind driven generator; the tower main body is formed by sleeve connection of a concrete tower drum located at the lower part and a steel tower section located at the lower part; the tower main body is tied by prestressed cables for fixation; the prestressed cables comprise vertical prestressed tendons arranged inside the concrete tower drum at the lower part and slant prestressed cables arranged outside the concrete tower drum at the lower part; the upper ends of both the vertical prestressed tendons and the slant prestressed cables are anchored on a flange at the bottom of the steel tower section at the upper part; and the lower ends of the slant prestressed cables are fixedly connected to an anti-pulling foundation, and the lower ends of the vertical prestressed tendons are in anchor connection with a pedestal of the concrete tower drum. The wind power tower system has the beneficial effects that template engineering can be simplified to the maximum extent, the template cost of the tower structure is reduced, the prefabrication work in a factory prefabrication stage can be substantially simplified, and the efficiency of factory prefabrication is improved.
Owner:CHINA AVIATION PLANNING & DESIGN INST GRP

Hoisting technology for turning over of tower

ActiveCN109502480ASolve the problem of not being able to carry all hoistsImprove prefabrication efficiencyLoad-engaging elementsEngineeringTower
The invention provides a hoisting technology of turning over of a tower. The hoisting technology comprises the steps that the tower is prefabricated on a cup support; the tower is transported to a spraying workshop to be sprayed; 3, an auxiliary scaffold and a straight ladder are arranged on a deck of the top of the tower; 4, on a gantry crane, hoisting ropes are connected to a hoisting point anda supporting rod of the tower correspondingly; 5, an upper trolley hoisting hook and a lower trolley hoisting hook of the gantry crane are lifted up at the same time until the tower is at a vertical state; 6, the position of the tower is adjusted to be consistent with the direction and position after installation; 7, a head of the lower trolley hoisting hook is installed in place, and the tower isinstalled to the corresponding position of a module and fixed; and 8, after safety ropes are connected, buckles are disassembled. According to the hoisting technology, the problems of erection, angleadjustment and in-place installation of the tower are solved, and the overall prefabrication efficiency of the tower is improved greatly; moreover, the problems that the tower is divided and prefabricated, and tower accessories cannot be carried and hoisted completely are solved; and the structure completeness of the tower in the whole construction process is ensured, and the safety in the towerprefabrication process is improved.
Owner:OFFSHORE OIL ENG QINGDAO +1

Assembled frame system with concrete filled steel tube branch limb combined special-shaped column and shock absorption wall

The invention discloses an assembled frame system with a concrete filled steel tube branch limb combined special-shaped column and a shock absorption wall and belongs to the field of building structure techniques and earthquake resistance and shock absorption of structures. The system primarily comprises a round concrete filled steel tube long column welded steel batten plate, and a prefabricatedcorner column, a prefabricated side column, a prefabricated middle column, a reinforced concrete beam, a steel plate wall, a prefabricated steel floorslab, a column-column connecting sleeve, a column-beam anchoring part, a middle column-beam anchoring part, a beam-plate connecting part, ECC post-cast strips and the like prepared by pouring concrete outside. Upper and lower concrete filled steel tubes are connected through the column-column connecting sleeve, and the column-beam anchoring part, the middle column-beam anchoring part and the round concrete filled steel tube long column are connected and prefabricated through dowels, so that the beam-column node connecting performance is enhanced. The ECC post-cast strips are arranged at two ends of the beam and the wall and are poured up anddown in a penetrating manner, so that the energy consumption ability and the anti-earthquake performance of the structural system are improved. The assembled frame system achieves the functions of hiding column edges and being attractive in building, a project is simple and rapid to construct, the construction efficiency is high, the nodes are connected stably and reliably, and the structural system is good in anti-earthquake performance.
Owner:BEIJING UNIV OF TECH

Method of segment prefabricated bridge long and short line method combined bidirectional matching prefabrication

The invention discloses a method of segment prefabricated bridge long and short line method combined bidirectional matching prefabrication, which comprises the following steps of: firstly, distributing box girder segments required to be prefabricated by a long line method and a short line method in the same prefabrication sequence according to a bridge type, and reserving a matching box girder segment for long and short line combined matching pouring in the middle of the prefabrication sequence; wherein prefabricating is conducted from two ends of the prefabrication sequence to the middle direction according to the long line method and the short line method; comparing the line shape of the segment prefabricated by the long line method and the line shape of the segment prefabricated by theshort line method with the designed line shape in all directions of a space coordinate axis to obtain the deviation rectifying amount after the prefabrication of the long line method and the short line method; and placing the measuring point coordinates of two matched sections under the same coordinate system through a professional linear control technology to pour the matched box girder sections.The method is short in construction time, small in occupied construction space and suitable for long line and short line combined matching section prefabrication construction of various kinds of bridge line shape.
Owner:瀚阳国际工程咨询有限公司

Mechanical template system of curved magnetic levitation track beam and application method of mechanical template system

The invention discloses a mechanical template system of a curved magnetic levitation track beam and an application method of the mechanical template system. The mechanical template system comprises a bottom template, a lateral template, end templates and a plurality of regulating components, wherein the bottom template is used for bearing the track beam; the lateral template comprises bendable lateral template panels, the bendable lateral template panels are arranged along two longitudinal sides of the track beam, and a plurality of frameworks are arranged on the outer side of each lateral template panel; the end templates are arranged along the end part of the track beam, and each of the end templates is provided with a translation assembly which can translate the end templates along the track beam in the longitudinal direction; each regulating component comprises at least two mechanical push rod assemblies arranged on the outer side of each framework, and each mechanical push rod assembly is used for regulating the lateral displacement of the corresponding framework relative to the track beam and the perpendicularity of the corresponding framework relative to the bottom template. The template system comprises the bottom template, the lateral template, the end templates, a plurality of the regulating components and the translation assemblies, and is simple in structure, high in regulating efficiency and convenient to mount and dismount; after a template curve is regulated and formed, concrete is directly poured so as to form the track beam, so that the prefabricated efficiency of the track beam is improved; the application method is simple, high in accuracy and good in reliability, so that the prefabricated quality of the track beam is ensured.
Owner:CHINA RAILWAY 23RD CONSTR BUREAU LTD

Shield interval evacuation platform pre-assembly method based on BIM technology

The invention discloses a shield interval evacuation platform pre-assembly method based on a BIM technology. The shield interval evacuation platform pre-assembly method comprises the steps of generating a tunnel model in the evacuation platform construction stage through BIM modeling, generating a three-dimensional line center line based on the tunnel model, generating footpath plates, supports and handrails in the tunnel model along the center line, obtaining a profile at every support placement points, exporting a two-dimensional graph corresponding to the profile, namely a profile graph atthe support placement point, acquiring prefabricated information of the footpath plates and the supports meeting limit requirements based on the profile of the support placement points, and performingcollision inspection on support anchor bolts, handrail anchor bolts, hand holes and other duct piece structures. According to the method, the prefabricated information, meeting the limit requirements, of the footpath plates and the supports can be rapidly obtained, collision inspection of the supports and the handrails versus the hand holes, circular seams and longitudinal seams can be conductedin advance, and the problems that in traditional evacuation platform installation engineering, positioning information is inaccurate, the prefabricated information collection efficiency is low, and collision situation cannot be pre-judged are solved.
Owner:CHINA RAILWAY SIYUAN SURVEY & DESIGN GRP

Pipe modular prefabrication production line and pipe module prefabrication method

The invention discloses a pipe modular prefabrication production line and a pipe module prefabrication method. The pipe modular prefabrication production line comprises straight pipe fixed-length cutting equipment, automatic groove processing equipment, pipe component assembling equipment, automatic welding equipment and transferring equipment, wherein the straight pipe fixed-length cutting equipment is used for cutting an original straight pipe according to the preset strength, so that a fixed-length straight pipe can be formed; the automatic groove processing equipment is used for processingthe fixed-length straight pipe, so that a groove can be formed in the end part of the fixed-length straight pipe; the pipe component assembling equipment is used for positioning pipe components to the end part, provided with the groove, of the straight pipe as well as performing the assembling and connecting operation; the automatic welding equipment is used for welding a junction position formedafter the straight pipe and the pipe components are assembled and connected, so that the pipe module assembling operation can be completed; and the transferring equipment is used for transferring thestraight pipe and the pipe components. The automation degree of the pipe modular prefabrication production line provided by the invention is high; the pipe module prefabrication efficiency can be improved; in the specific application process, the pipe modular prefabrication production line can adapt to the prefabrication of an oversized ultra-large-caliber pipe module; and the traditional oversized ultra-large-caliber pipe module construction status can be changed.
Owner:HUAHENG WELDING +2

Connecting structure for jointly prefabricating assembly type shear wall and heat-preservation partition wall

The invention relates to the technical field of constructional engineering, and particularly discloses a connecting structure for jointly prefabricating an assembly type shear wall and a heat preservation partition wall. The connecting structure involves a shear wall body, the top end of the shear wall body is connected with an upper wall through an upper connecting structure body, the left side and the right side of the shear wall body are connected with side walls through side connecting structure bodies, and the outer side wall of the shear wall body is connected with the heat preservationpartition wall through an outer connecting structure body; a detachable supporting mechanism is arranged on the surface of the shear wall body; and the side walls are arranged on the upper surface ofan auxiliary connecting mechanism. According to the connecting structure, a heat preservation plate is prevented from being arranged on a construction site, the shear wall body can be supported and fixed through the detachable supporting mechanism, and then the fabricated prefabrication is performed through the upper connecting structure body, the side connecting structure bodies and the outer connecting structure body, and the prefabricated shear wall is integrally transported to the construction site for construction, so that the construction efficiency is greatly improved, and meanwhile, the connecting effect is good, and the overall quality of a project is guaranteed.
Owner:JILIN JIANZHU UNIVERSITY

Novel internal mould trolley walking device for carriageway in prefabrication of immersed tube tunnel tube segment

The invention relates to the field of immersed tube prefabrication construction technological structures, in particular to a novel internal mould trolley walking device for a carriageway in the prefabrication of an immersed tube tunnel tube segment. The novel internal mould trolley walking device comprises an internal mould trolley; at least two internal mould fixed supporting legs and at least two internal mould movable supporting legs are arranged at the lower end of the internal mould trolley; the internal mould fixed supporting legs are supporting structures of which the upper ends are fixed to the internal mould trolley and can contract and stretch in the vertical direction; the internal mould movable supporting legs are the supporting structures of which the upper ends can be connected to the internal mould trolley in a manner of sliding in the longitudinal direction and the transverse direction and the lower ends can contract and stretch in the vertical direction; and the internal mould fixed supporting legs and the internal mould movable supporting legs are arranged on the internal mould trolley at intervals in the vertical direction. According to the walking structure disclosed by the invention, the position regulation of the internal mould trolley in the longitudinal direction, the transverse direction and the vertical direction can be realized; the efficiency of immersed tube casting construction is improved; and the novel internal mould trolley walking device has great popularization value.
Owner:CCCC WUHAN HARBOR ENG DESIGN & RES +1

Sea sand recycled mixed concrete member

The invention provides a sea sand recycled mixed concrete member, and belongs to the technical field of concrete members. The member comprises a base and a top plate arranged above the base, the edgeof the upper portion of the base is connected with the top plate through a first side plate and a second side plate, two first baffles and two second baffles are movably arranged at the upper portionof the base, and a rectangular pouring cavity is defined by the two first baffles and the two second baffles. The embodiment has the advantage that the sea sand concrete prefabricating efficiency is high, rust-proof liquid storage parts are arranged on the outer side of the first baffles and the upper portion of a cover plate, and rust-proof liquid can be automatically smeared on the outer surfaces of transverse bars and the outer surfaces of longitudinal bars in the process of inserting the transverse bars and the longitudinal bars into the pouring cavity, so that rust-proof layers are formedoutside the transverse bars and outside the longitudinal bars, chloride ions in the sea sand concrete are prevented from making contact with the transverse bars and the longitudinal bars, the transverse bars and the longitudinal bars are prevented from being rusted, the strength of the sea sand concrete member is improved, and the service life is prolonged.
Owner:SHENZHEN INSTITUTE OF INFORMATION TECHNOLOGY

Full-prefabricated concrete shear wall and construction method thereof

The invention discloses a full-prefabricated concrete shear wall and a construction method thereof. The full-prefabricated concrete shear wall comprises a plurality of layers of full-prefabricated shear wall plates which are fixed in a butt joint mode; each full-prefabricated shear wall plate comprises a prefabricated concrete body and a plurality of vertical butt joint steel bars which are distributed in a mode of penetrating through the prefabricated concrete body, a steel bar butt joint assembly is arranged on the lower portion of the interior of the prefabricated concrete body, the top ends of the vertical butt joint steel bars extend out of the upper surface of the prefabricated concrete body, and the bottom ends of the vertical butt joint steel bars are inserted into the steel bar butt joint assembly; and when the upper layer of full-prefabricated shear wall plate and the lower layer of full-prefabricated shear wall plate are fixed in a butt joint mode, the top ends of the vertical butt joint steel bars on the lower layer are inserted into the steel bar butt joint assembly on the upper layer and are fixed to the bottom ends of the vertical butt joint steel bars on the upper layer in a butt joint mode. According to the full-prefabricated concrete shear wall and the construction method thereof, full prefabrication of shear wall components can be realized, the on-site post-pouring concrete operation is greatly reduced, and the installation quality and efficiency of steel bar butt joint connectors are improved.
Owner:NANTONG CONSTR PROJECT GENERAL CONTRACTING +1

Construction method for passive water tank of nuclear power plant

The invention discloses a construction method for a passive water tank of a nuclear power plant. The construction method comprises the following steps that a steel structure supporting module, a bottom floor slab semi-steel plate concrete structure module, a stainless steel plate covered semi-steel plate concrete structure module, a barrel body steel plate concrete structure module and top floor slab semi-steel plate concrete structure modules required by the construction of the passive water tank are precast according to construction requirements and are transported to a containment shell construction site; the steel structure supporting module, the bottom floor slab semi-steel plate concrete structure module, the stainless steel plate covered semi-steel plate concrete structure module and the barrel body steel plate concrete structure module are sequentially hoisted, positioned, but jointed, welded and supported, and concrete is poured in time; after heat exchanger equipment is introduced, the top floor slab semi-steel plate concrete structure modules are hoisted in sequence, and upper concrete is poured to the semi-steel plate concrete structure module; the passive water tank bottom stainless steel covered surface is laid and welded; and the passive water tank and a heat exchanger are transferred.
Owner:中广核工程有限公司 +3

Laser rock breaking method and device

The invention provides a laser rock breaking method and device. The method comprises the following steps that chemical components of a pre-collected rock sample are judged; the acid-base type of the rock sample is determined according to the chemical components of the rock sample; corresponding chemical solution is prepared according to the acid-base type of the rock sample; the chemical solution is dripped onto the surface of the rock sample, and the rock sample is enabled to be in full contact with the chemical solution; if no crack appears on the surface of the rock sample, the amount and/or concentration of the chemical solution is changed to make the crack appear on the surface of the rock sample; and the cracked surface of the rock sample is continuously irradiated by utilizing a high-energy laser beam of a laser. According to the laser rock breaking method and device, the chemical solution is adopted to perform crack prefabrication on the rock sample, the prefabrication operation is simple, the preparation time is short, the economic cost is low, the crack development and propagation speed can be effectively increased, the laser rock breaking efficiency is further improved, and the application of the laser rock breaking technology in actual drilling is promoted.
Owner:PETROCHINA CO LTD +2

Novel production process of prefabricated pier column

The invention relates to a novel production process of a prefabricated pier column. The novel production process of the prefabricated pier column comprises the following steps: step 1, a formwork is designed and machined; step 2, the formwork is cleaned; step 3, a bottom formwork is mounted; step 4, a reinforcement cage is hoisted into the formwork; step 5, a side formwork is installed; step 6, concrete is poured; step 7, formwork removal and maintenance are conducted; step 8, the pier column is hoisted away; step 9, storing and inspecting are conducted; and step 10, roughening and leaving the factory are conducted. According to the invention, horizontal pouring is adopted for prefabricated pier column concrete pouring, a series of working procedures such as formwork overturning frame installation, overturning hanging bracket installation, formwork overturning, hoisting the formwork to a pouring table to be fixed, operation platform installation, component overturning and the like are omitted, and limitation of the height / length of a prefabricated pier column, the hoisting height of hoisting equipment and a component overturning mechanism is not needed; and therefore, the pouring speed is increased, time and labor are saved, and the prefabricating efficiency is improved. Horizontal pouring is adopted for prefabricated pier column concrete pouring, and therefore, climbing operation of workers is not needed, operation safety is guaranteed, and production efficiency is improved.
Owner:成都城投城建科技有限公司

Prefabrication production method of prestressed concrete wind power generation tower drum

The invention discloses a prefabrication production method of a prestressed concrete wind power generation tower drum. The prefabrication production method comprises the specific steps that a supporting system (9) of a corresponding station of a prefabrication production line is installed; the prefabricated Nth section of the tower drum is hoisted into a support (11); an inner mold (6) of the (N+1)th section of the tower drum is supported on the Nth section of the tower drum; a reinforcement cage (7) of the (N+1)th section of the tower drum is hoisted in; an outer mold (8) of the (N+1)th section of the tower drum is supported on the Nth section of the tower drum; the perpendicularity of the inner mold (6) and the outer mold (8) is adjusted; the (N+1)th section of tower drum is poured; the Nth section of tower drum is moved away; the (N+1) th section of the tower drum is transferred into the support (11); and the steps b-g are repeated, and all tower drums are prepared from bottom to top in sequence. The production method is reasonable in process design, low in cost, convenient to implement and efficient; and according to the scheme, the template requirement is low, the initial cost investment is low, and the prefabricating efficiency of the concrete tower drum sections can be greatly improved.
Owner:江苏金海风电塔筒科技有限公司

Prefabrication method of pre-embedded steel plate type UHPC small box girder end diaphragm

InactiveCN108943374AQuick fixEasy to adjust distanceMouldsBridge materialsHigh pressurePre embedding
The invention discloses a prefabrication method of a pre-embedded steel plate type UHPC small box girder end diaphragm. The prefabrication method comprises the steps of prefabricating a box girder body with ultra-high performance concrete; prefabricating the end diaphragm at the end of the box girder body after the box girder body meets the requirement for preset strength, wherein the cast-in-situmaterial of the end diaphragm is the ultra-high performance concrete or common concrete; after the end diaphragm meets the requirement for preset strength, carrying out slow bond prestressed reinforcement tension operation; and carrying out high-pressure steam curing on the whole box girder body finally. According to the prefabrication method of the pre-embedded steel plate type UHPC small box girder end diaphragm, the prefabricated box girder body is adopted to be used in cooperation with post-poured UHPC or common concrete to form the end diaphragm, the cast-in-place end diaphragm and the prefabricated UHPC small box girder body can be effectively connected to form a whole, the thickness of the end diaphragm can be selectively adjusted according to the poured concrete material, the efficiency of fabrication of the UHPC small box girder end diaphragm can be effectively improved, and therefore, the UHPC small box girder end diaphragm can be more applicable to bridge industry flow lineproduction.
Owner:GUANGZHOU MUNICIPAL ENG DESIGN & RES INST CO LTD

Standard segment pier column and splicing and assembling method thereof

The invention discloses a standard segment pier column and a splicing assembling method thereof. The standard segment pier column comprises a bearing platform segment unit and a plurality of standard segment units. One end of the bearing platform segment unit is provided with first grouting sleeves and a plurality of preformed grooves. The first grouting sleeves communicate with the preformed grooves. The cross sectional dimensions of the first grouting sleeves are matched with those of second grouting sleeves of the standard segment units. Second longitudinal bars of the standard segment units are connected with the bearing platform segment unit through the first grouting sleeves and the second grouting sleeves in a grouting manner. The second longitudinal bars of the every two adjacent standard segment units are connected through the first grouting sleeves and the second grouting sleeves in a grouting manner. The splicing and assembling method of the standard segment pier column comprises the steps that the preformed grooves are grouted, vibrating and densifying are conducted, the second longitudinal bars stretch into the preformed grooves of the installed standard segment units, the second grouting sleeves stretch into the first grouting sleeves, and after the grouting materials reach designed strength, splicing and assembling of the next standard segment unit begins.
Owner:CHINA RAILWAY ERYUAN ENG GRP CO LTD

A prefabricated combined steel mold for reinforced concrete arch slab and its assembly process

The invention discloses a precasting and shaping combined steel mold of a reinforced concrete arch board. The mold comprises a cement ground mold, two sets of arch board support components mounted on the cement ground mold through foundation bolts and positioned at the two edges of the cement ground mold, a plurality of support beams and connecting rods mounted between the two sets of arch board support components through bolts and used for connecting the two, a plurality of upper arch bottom molds mounted on the support beams, and inner side molds and outer side molds mounted on the cement ground mold and the support beams and fixed by inner clamps and outer clamps, wherein the arch board support components are formed by connecting arch heads, arch bodies and arch tops through bolts; and spacing plates are mounted between the adjacent upper arch bottom molds. The steel mold is quick in production, is low in cost, and is faster by 2-3 times in production compared with a traditional template; the combination is adopted, and the bolts are used for fastening, so that the assembly is quicker by 3-4 times, and the mold release only needs half an hour; the precasting efficiency is high, the efficiency is improved by 2-3 times, and the template investment is reduced when the construction period is shortened; and the worker operation is convenient, the quality of arched boards is good, the template can be used for a long time, and the cost of the arch boards is reduced above 30%.
Owner:姚和祥
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