The invention discloses a production process of a foaming headset sleeve, and the production process comprises the following steps of a, preparation of materials: placing a well mixed material A and a well mixed material B respectively into a mixing kettle to be stirred; b, mixing: simultaneously placing the material A and the material B into the mixing kettle to be adequately stirred and mixed to form a mixed material; c, injection: continuously injecting the mixed material into a plurality of molds which are matched with each headset sleeve in shape through a mixing reaction kettle, arranging the molds in a single row in the transverse direction, and realizing automatic circular work through a transmission device; d, baking: automatically feeding the molds with the mixed material into a baking box to be baked through the transmission device; and e, demolding: pouring out the headset sleeves from the molds through the transmission device so as to enable the headset sleeves to be separated from the molds after baking is completed. Compared with the prior art, the production process of the foaming headset sleeve has the advantages of simplicity in production equipment, few in manufacturing procedures, simplicity in mold structure, long in service life, capability of being formed in one step, good forming quality, low production cost and low energy consumption.