The invention discloses a cutter
casting method for reducing cutter abrasion and prolonging the service life of a cutter, and belongs to the technical field of cutter
casting. In order to solve the problems that a high-carbon high-
alloy steel tool is uneven in matrix structure, large in heat treatment
residual stress, prone to tipping of a
cutting edge, poor in
coating interface bonding force and the like, the method comprises the steps that a high-carbon high-
alloy steel blank is smelted and then poured, the matrix structure is homogenized through multi-stage heat treatment, and high-
dislocation-density
martensite is formed; and the
cutting edge of the quenched cutter base body is subjected to
rounding treatment, and then a
titanium nitride bottom layer, a
titanium aluminum
nitride middle layer and
a diamond-like carbon top layer are sequentially deposited to form a multi-layer
coating. According to the method, through
smelting parameter optimization, multi-stage heat treatment,
cutting edge
rounding and multi-layer
coating structure design, the
hardness and
toughness of a cutter base body are effectively improved, the
bonding strength of the coating is enhanced, and
stress concentration and frictional wear in the cutting process are reduced. The method is mainly used in the field of
metal cutting
machining, can significantly prolong the service life of the cutter, and improves the
machining efficiency and quality.