The invention discloses a coaxial
electric drive axle gear microscopic modification
analysis method based on MASTA and Abaqus, and belongs to the technical field of
electric vehicle transmission. The method comprises the following steps: firstly, building an
electric drive axle transmission model in the MASTA; secondly, creating power
substructure models of key components such as a differential case, a bull gear
spoke and an axle housing in Abaqus, and importing the power
substructure models into MASTA to construct a high-precision flexible
system model; then, a gear finite
element model is generated in the MASTA, and a condensation
stiffness matrix of the gear finite
element model is calculated; thirdly, calculating initial gear
dislocation quantity under different working conditions by utilizing advanced loading
tooth surface analysis; and finally, performing targeted tooth direction and tooth shape microcosmic modification on the gear according to the
dislocation quantity, and verifying whether the transmission error and the
tooth surface pressure of the gear meet the
design standard or not. Through deep fusion of MASTA and Abaqus, balance of precision and efficiency in
system-level
simulation is realized, a scientific basis is provided for gear modification, and NVH performance and reliability of the
electric drive axle are remarkably improved.