Embodiments of the invention are directed to
metal- or
metal alloy-coated sheet materials (hereinafter, “
metal-coated
sheet material”) including, but not limited to, fabrics and veils which have a metal content of between one (1) and fifty (50) grams per
square meter (
gsm). The metal-coated sheet materials may be used as-is or in conjunction with prepregs, adhesives or surfacing films to provide
lightning strike protection (LSP) and / or bulk
conductivity, among other benefits, to the
resultant composite article. In one embodiment, the metal-coated
sheet material is impregnated with a resin. According to embodiments of the invention, a metal is applied to one or two sides of the fabric or veil by a
physical vapor deposition coating process. The
resultant metal-coated fabric or veil may be used as a carrier in surfacing films to impart
surface conductivity; may be used as a carrier in adhesives to form conductive
adhesive-bonded joints; may be interleaved (one or more metal-coated veils) between
layers of prepreg to impart surface and / or bulk
conductivity as well as
toughness; or may be used to fabricate composite articles.