114results about How to "Fast slag" patented technology

The invention relates to a method for utilizing iron containing metallurgical dust, which comprises that: steel-making sludge, metallurgical dust-removing powder and iron scale are mixed; the mixed raw materials are sent into a rotary kiln and dried, and the drying temperature is determined according to moisture content of the raw materials and controlled to be between 300 and 500 DEG C; the dried materials are cooled by a cooler, the cooled materials are added with 5 to 10 percent of caking agent by weight, and the material and the caking agent are fully stirred evenly by a wheel-rolling mixer; and finally, the mixture is pressed into cooled agglomerated pellet products by a twin-roller machine, the pressure of the twin-roller machine is more than or equal to 500 Kg/cm<2>, and the cooled agglomerated pellet products are prepared into finished products after separation by a vibration sieve. The method has the advantages of low production energy consumption, high product strength, low moisture content and good quality, and can realize full effective utilization of resources; and the finished products of cooled agglomerated pellets can be directly used as a cooling agent and a slag former in steel making, can improve smelting effect and achieve functions of cooling and slag forming, and can be also used for blast furnace process.

The invention belongs to the technical field of steelmaking and refining, and discloses a ladle refining slag modifier, a preparation method and a slag modifying method. The slag modifier comprises the following chemical components in percentage by mass: 30 to 60 percent of CaO, 30 to 60 percent of Al2O3, 2 to 10 percent of MgO2, 2 to 10 percent of B2O3, and less than 8 percent of impurities. The slag modifying method using the slag modifier comprises that: the slag modifier is hoisted to the front of a refining furnace after a steelmaking furnace discharges steels, and then is directly fed into ladles, or the slag modifier can also be fed into the furnace along with other slags at a refining station; the components of modifying slag are determined according to the ladle residue amount and components, desulfuration amount and steel deoxidation product amount; and the modifying slag for controlling the ladle slag comprises the following components according to the adding amount: 48 to 54 percent of CaO, 26 to 32 percent of Al2O3, 6 to 8 percent of MgO, 2 to 4 percent of B2O3, and 0 to 8 percent of SiO2, wherein the modifying slag is better if the content of the SiO2 is lower. The slag modifier has the capabilities of quickly manufacturing the slag, improving desulfuration and deoxidation of the refining slag and accommodating and absorbing deoxidation products, and is simple to prepare and convenient to store, transport and use.

The invention belongs to the field of steelmaking, and particularly discloses a fluorine-free slag modifier for preventing a ladle refining device from adhering slag, a preparation method and a using method. The slag modifier consists of active lime, bauxite and boric anhydride; and the slag modifier comprises the following chemical components in percentage by mass: 75 to 85 percent of CaO, 10 to 20 percent of Al2O3, 5 to 15 percent of B2O3, 0 to 8 percent of MgO, and the balance of impurities, wherein SiO2 is less than 7.0 percent, H2O is less than 0.05 percent, and the total amount of sulfur and phosphor is less than 0.01 percent. During use, in order to prevent a ladle from adhering the slag, the slag modifier is fed into the ladle in the later period of discharging steel from a steelmaking furnace, and in order to prevent an RH dip pipe or a CAS-OB dip cover and the like from dipping into the ladle device to adhere slag, the slag modifier is fed at a refining station. The slag modifier can effectively control the refining device from slag adhesion and improve the service life of a fireproof material, is favorable for reducing the contents of the sulfur, oxygen and impurities in the steel, and is simple to prepare and convenient to store, transport and use.

The invention relates to a ladle top slag deoxidation modifier for ultralow carbon steel, and a use method thereof. The technical problems of complex preparation process, high production cost and easyenvironment pollution during use of existing ladle top slag modifiers for ultralow carbon steel are mainly solved. The ladle top slag deoxidation modifier for ultralow carbon steel comprises 18-28 wt% of Al, 20-30 wt% of CaCO3, 3-7 wt% of CaO, 5-10 wt% of Al2O3, 5-9 wt% of CaF2, 5-8 wt% of MgO, 6 wt% or less of Na2CO3, and the balance of inevitable impurities; and the particle size of all components in the ladle top slag deoxidation modifier is less than or equal to 1 mm. The modifier can significantly improve the slag crusting problem of the ladle and improve the fluidity of molten steel.

The invention discloses an exothermic agent for converter molten iron with a low heating value, which comprises the following components in percentage by weight: 31-44 percent of carbonaceous material, 35-48 percent of siliceous material, 6-14 percent of bauxite, 4-10 percent of iron granules or scrap iron and 4-8 percent of binder, and the bulk specific weight of the exothermic agent is 2.2-3.5ton/m<3>. The exothermic agent for the converter molten iron with the low heating value has the characteristic of raising the temperature obviously and promoting slagging for low-silicon and low-temperature molten iron, and can improve the dephosphorizing capability of converter slag.

The present invention discloses a converter dephosphorization complex slag former that includes constituents with percentages by weight below: 30 to 40% of active lime; 30 to 40% of rolled steel sheet iron; 13 to 18% of quartz sand; 11 to 13% of soda; and 0 to 6% of fluorite; said raw materials are smashed into powder, mixed uniformly, sieved and palletized to obtain the complex slag former. The complex slag former is advanced with low melting point, fast slag forming, uniform constituent, stable property, big phosphorus capacity and high dephophorization efficiency of a dephosphorizer, for application in converter dephosphorization with hot metal with higher phosphorus content; the complex slag former is provided with good slagging situation, low alkalinity of final slag after dephosphorization, low content of free calcium oxide; the complex slag former has low content of fluorite, to thereby reduce lining refractory material erosion; the fluorine-free high phosphorus slag can be used as a steel slag phosphate fertilizer when smelting high phosphorus liquid iron.

The invention relates to a pre-melted slag deep desulphurization method in a RH vacuum furnace, belonging to the vacuum steelmaking technical field. 300-800Kg/t of pre-melted desulphurized slag is added by an alloy feeding chute during the vacuum treatment of the RH furnace to realize the molten steel deep desulphurization. The pre-melted desulphurized slag comprises the following components by weight percentage of 55-60% of CaO, 15-25% of Al2O3, 2-8% of SiO2, 0-5% of MgO, 0-0.06% of S, 0-0.5% of water and 0-1.89% of impurities. The pre-melted slag deep desulphurization method has the advantages of simple equipment, no powder injection desulphurization top lance and low operating cost. Compared with a powder injection desulphurization mode, the pre-melted slag deep desulphurization method has larger added pre-melted slag amount and is beneficial for improving the desulphurization rate of molten steel.

The invention provides a new process of molten iron plus ore converter steelmaking. The technical feature of the invention is that the converter steelmaking is to add ore with molten iron, and to replace all scrap steel and iron lumps with iron ore. Roast and sieve to ensure that the ore is dry and the particle size is uniform. Start the oxygen blowing smelting gun position. Oxygen blowing will be added in proportion to the ore blowing for a certain period of time. After the ore is added within a short time, the present invention has the advantages of rapid slagging during the smelting process, basically no back-drying phenomenon in the middle and late stages, good removal effect of P and S harmful elements, and shortened smelting cycle. At the same time, the ore resources are abundant and the cost is low, and the oxygen consumption is greatly reduce.

The invention relates to aluminium-calcareous premelted refining slag for low-cost steel-making and a method for preparing the same. The refining slag mainly uses industrial waste rich in calcium oxide and alumina as raw materials of production. The method comprises powdering the industrial waste, mixing the powder according to a certain proportion, putting the mixed powder into a high-temperature kiln to smelt at a temperature of 1600 to 1750 DEG C, cooling crystallization after smelting and tapping, and crushing to prepare the blocky premelted refining slag which has a low melting point and a granularity of 0 to 70 mm, and is rich in CaO and Al2O3. The refining slag is low in melting point and quick in melting rate, and can be added during the steel-making process to promote slagging and shorten smelting time. Meanwhile, the refining slag is high in sulfur capacity and can be used for refining desulphurization of molten steel during the process of tapping or the process of refining the molten steel by an LF furnace. Moreover, the refining slag is prepared from high temperature smelting and thus has advantages of stable performance and low fluorine, and is without deterioration, pulverization and water-absorption, thereby not only facilitating storage and transport but also benefiting environmental protection and pollution reduction. In addition, the refining slag uses industrial waste as raw materials and the used amount of the refining slag is fewer than that of other types of refining slag, and thus the cost of production of the steel can be reduced.

The invention provides a silicon-aluminum-calcium-magnesium alloy for steelmaking deoxidization. The alloy consists of the following components in percentage by weight: 10-30 percent of silicon (Si), 5-25 percent of aluminum (Al), 5-25 percent of calcium (Ca), 3-15 percent of magnesium (Mg), 5-20 percent of silicon carbide (SiC) and the balance of iron and inevitable impurities. When the alloy is applied to steelmaking deoxidization, smog is not produced, plugging and dross are avoided, the deoxidization speed is remarkably increased and the alloy recovery rate is high, so that energy consumption is lowered, environmental pollution is avoided, the quality of a steel product is enhanced and steelmaking cost is lowered. The invention also provides a preparation method and application of the silicon-aluminum-calcium-magnesium alloy.

The invention relates to a method for preparing low-silicon-titanium-type vanadium slag from vanadium-containing molten iron. The method solves the problem that the vanadium slag which is melted by blowing from the vanadium-containing molten iron in an existing technology is high in silicon content and low in vanadium content. According to the method, a weak oxidizing gas is blown to the high-silicon low-vanadium molten iron as a weak oxidizing agent for removing the silicon, the silicon in the vanadium-containing molten iron is slightly oxidized into a silicon oxide gas to be removed, the vanadium in optimized molten iron is hardly oxidized, and the obtained optimized molten iron is high in vanadium content and low in silicon content; and then oxygen is used as a strong oxidizing agent to deeply oxidize the high-vanadium low-silicon purified molten iron, and the high-quality high-vanadium low-silicon vanadium slag is obtained. The method has the advantages of being reasonable in technological process design, simple, convenient, safe and stable in operation and free of environmental pollution and waste discharge. The vanadium slag prepared by the method is excellent in quality, low in silicon impurity content and titanium impurity content, and high in vanadium content. When the high-quality vanadium slag is used, the quality of vanadium pentoxide in the subsequent preparation and the quality of metal vanadium and vanadium series alloys prepared by the vanadium pentoxide can be remarkably improved, the technical process of subsequent preparation is simplified, and the economic and social benefits are improved.

The invention relates to a ladle slag activator which comprises the following components in percentage by weight: 40-45% of active lime, 40-45% of pre-melted slag, 5-10% of fluorite, 5-7% of fused magnesia and 3-5% of aluminum particles, wherein the main component of the active lime is CaO, and the main components of the pre-melted slag are CaO and Al2O3. The invention also provides an application of the ladle slag activator. The invention has reasonable component selection and uniform component distribution and can ensure stable use in steel making; when the ladle slag activator of the invention is used on site, the slag melting speed is high, the fluidity of slag is good, and the corrosion on a ladle liner is small; and impurities in the molten steel are few, thereby reducing the pollution of other slag systems on the molten steel and improving the purity of the molten steel.

The invention discloses a molten iron desiliconization agent with high-ferric red mud as a matrix and an application method thereof. The molten iron desiliconization agent comprises, by mass percent,70%-90% of high-ferric red mud and 10%-25% of magnesium slag. The binary basicity of the desiliconization agent is controlled within 0.6-1.2. The high-ferric red mud comprises 35-55% of Fe2O3, 10-20%of Al2O3, 5-15% of Na2O, and the balance SiO2, TiO2, CaO and impurities. The magnesium slag contains calcium oxide greater than or equal to 55%, magnesium oxide greater than or equal to 6% and silicondioxide less than or equal to 35%. Before or when blast-furnace tapping, the dry molten iron desiliconization agent is added into a hot metal ladle at 20-40 kg per ton of molten iron.

The invention relates to a method for preparing steel-making pig iron from high-phosphorus oolitic hematite based on a high-frequency induction furnace and belongs to the field of ferrous metallurgy and resource recycling. The method adopts high-purity H2 to perform gas-based reduction on raw mineral powder, facilitates improving the metallization ratio and the porosity of the mineral powder, and the metallization ratio of the mineral powder subjected to reduction reaches 85% or above. Through adding of favorably pre-molten CaO-SiO2 binary basicity slag charge and a little of powdery additives CaF2 and C2FeO4.2H2O, quick slag-iron deslagging and separation can be realized. The advantages that the high-frequency induction furnace is high in heating speed and melting efficiency are utilized to realize slag-iron separation within a short period of time. Meanwhile, as the induction furnace has a certain electromagnetic mixing effect, slag and iron are in full contact, and the system dephosphorization and desulfuration effects are improved. The steel-making pig iron prepared under the process condition has the phosphorus content of less than 0.3%, the sulfate content of less than 0.02%, the silicone content of less than 0.5% and the iron recovery rate more than 85%.

The invention discloses a slagging agent used in converter steelmaking, and a preparation method thereof. The slagging agent is composed of, by mass, 50-55% of converter sludge, 35-45% of steel rolling oxide scale, and 5-10% of an adhesive. The preparation method comprises the steps that: (1) the converter sludge is bake-dried by using a rotary drying kiln, wherein a baking temperature is 750-850 DEG C; the rotary drying kiln also has a crushing and grinding function, and sludge particle size is lower than 3mm; (2) the raw materials are weighed according to the following mass percentages and are mixed in a mixing chamber: converter sludge 50-55%, steel rolling oxide scale 35-45%, and adhesive 5-10%; the mixed raw material is delivered to a stirring machine, and is well mixed with water; (4) the well mixed raw material is manufactured into pellets with a specification of 28*38mm by using a pellet pressing machine, such that the converter steelmaking slagging agent provided by the invention is prepared.

The invention provides a short process method of recycling LF liquid refining slag in a thermal-state steel ladle. After molten steel is refined through new slag manufactured for the first time, the sulphur distribution coefficient of the slag and steel is far lower than a theoretical balance value, and the slag can be reused. After the molten steel is poured completely, through hoisting with a crown block, the liquid refining slag is mixed with the molten steel to be refined with the LF, and then the mixed molten steel is hoisted to the LF to be subjected to refining operation. Consumption of lime and fluorite can be reduced, rapid slagging is realized through the physical heat of the slag, electricity consumption is lowered, the cost can be reduced by 5 yuan per ton of steel, and residual molten steel obtained after pouring with a casting machine can be recycled.

The invention discloses submerged arc refining slag, which is prepared from the following raw materials in part by weight: 35 to 40 parts of sintered bauxite, 1 to 2 parts of metal aluminum powder, 8 to 12 parts of silicon carbide, 2 to 4 parts of high carbon powder, 40 to 45 parts of limestone, 1 to 3 parts of blast furnace grain slag and 2 to 4 parts of lignin. In the invention, deoxygenation, submerged arc foaming and refining are integrated, production process is simplified, working environment is improved, the stability of ingredients of molten steel is improved, smelting cost is lowered, refining time is reduced, yield of expensive metal is increased, secondary oxidization of molten steel is relieved, the recovery rate of molten steel is increased, arc and noise pollution are reduced and the service life of refractory materials is prolonged.

The invention discloses a hot metal pretreatment dephosphorization agent and a preparation method thereof. In mass percent, a formula of the dephosphorization agent comprises: 30-70% of drying sintering nose electric precipitation ash, 10-30% of lime CaCO3 and 10-40% of iron oxide; binary basicity CaO/SiO2 of the hot metal pretreatment dephosphorization agent is 3-4, and alkali chloride content is 5-15%; in mass percent, the total content of four substances, namely CaO, Fe, KCl and NaCl, in the dry sintering nose electric precipitation ash is not less than 60%, wherein the content of alkali chlorides is not less than 10%; and the iron oxide is one or more of sintered ore, iron ore powder, converter dust, electric furnace dust and oxidized scale. Ingredients of the formula of the dephosphorization agent are dried and treated and then are ground until particle size is below 1mm, and uniform mixing is carried out.