The invention relates to the technical field of underwear, in particular to a cup without sewing traces and a process thereof. The cup comprises a cup body, the cup body sequentially comprises an upper bowl part and a lower bowl part from top to bottom, the cup body sequentially comprises an outer layer and a connecting layer from the outer surface to the inner surface, the outer layer is connected with the edge, corresponding to the upper bowl part, of the connecting layer through a sewing thread, and the edge, corresponding to the upper bowl part, of the outer layer wraps the edge, corresponding to the upper bowl part, of the connecting layer. The connecting layer comprises an inner layer and a filling layer which are sequentially arranged and integrally formed, the face, away from the filling layer, of the inner layer makes contact with the chest, and the face, away from the inner layer, of the filling layer is connected with the outer layer. The outer layer is connected with the edge, corresponding to the connecting layer, of the upper bowl part through the sewing threads, the edge, corresponding to the upper bowl part, of the outer layer wraps the edge, corresponding to the upper bowl part, of the connecting layer, the outer layer and the connecting layer are stable, the sewing threads are hidden between the outer layer and the connecting layer, and the sewing threads are effectively prevented from making contact with the chest; and the possibility of discomfort of the chest caused by suture parts is reduced.