The invention provides a manufacturing method for a precisely-forged blank of an input shaft II of an automatic dual
clutch transmission (DCT) of an automobile.
Surface grinding,
lubricant spraying and
drying are conducted on a material section, cold
diameter reduction treatment is conducted on the material section in a
grinding tool, and the material section is heated to 1000 DEG C-1080 DEG C in a protective
atmosphere; blank forming and heading are conducted on a press
machine, and a hot manufactured blank piece is obtained; a concave guide groove with the depth being 5-8 mm is pre-forged; then hot
extrusion is conducted, a
deep hole with the
aperture ratio being smaller than or equal to 4.5 is formed through
extrusion, and the bottom thickness of the
deep hole is greater than or equal to D / 2;
isothermal annealing is conducted, shot blasting is conducted then, and phosphorization and
saponification are conducted on the surface; a cold
extrusion machine is used, and the final forged blank is obtained; and
machining and
distressing heat treatment are conducted. According to the method, the inner hole is formed through extrusion, the
metal flow line is reserved,
mechanical strength is improved by 25%, and the phenomenon that a
bevel gear on the input shaft II is stressed and consequently the tube wall is broken can be prevented effectively; the material
utilization rate is increased by 22%, and
machining efficiency is improved substantially; the quality of manufactured products is stable,
batch production efficiency is improved, and the requirement for
domestic production of the automatic DCT is met.