The invention discloses a
spacecraft force bearing and multi-layer flexible circuit integrated
structure based on 3D printing. The
spacecraft force bearing and multi-layer flexible circuit integrated structure is integrally formed by a
metal force bearing layer, an electric insulation
coating layer and a multi-layer flexible circuit functional layer through an in-situ continuous printing process, wherein the
metal force bearing layer is made of
metal additive materials. The metal bearing layer is a lightweight metal gradient
dot matrix shell with complex internal functional channels; the electric insulation
coating layer is sprayed or printed on the surface of the metal bearing layer in a
surface modification binding force enhancing mode. And the multi-layer flexible circuit function layer is directly printed on the insulating layer across the curved surface and the edge. Physical and functional
deep integration of a
spacecraft main force bearing structure, a thermal management path, an
electromagnetic compatibility substrate, electrical insulation and a high-
low frequency circuit is realized, and the systematic problems of
large size,
heavy weight, multiple interfaces and low reliability of a traditional discrete design are solved. And the method is particularly suitable for platforms with strict requirements on space, weight and reliability, such as micro-nano satellites and the like.