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30results about How to "Low diffusible hydrogen" patented technology

Ultralow hydrogen seamless submerged arc flux-cored wire for steel with yield strength being 690 MPa level

The invention discloses an ultralow hydrogen seamless submerged arc flux-cored wire for steel with yield strength being the 690 MPa level. The submerged arc flux-cored wire is composed of a sheath and flux core powder. The sheath is made of a low-carbon steel strip. The flux core powder is prepared from, by mass percent, 8%-12% of marble, 4%-8% of fluorite, 25%-30% of metal nickel, 2%-4% of metal chromium, 7%-9% of ferromolybdenum, 12%-16% of electrolytic manganese, 1%-3% of ferrosilicon, 3%-5% of ferrotitanium, 2%-4% of ferro-boron, 2%-3% of potassium titanate, 1%-3% of potassium fluoride, 1%-3% of sodium fluoride and the balance ferrous powder. The ultralow hydrogen seamless submerged arc flux-cored wire for the steel with the yield strength being the 690 MPa level is high in moisture absorption resisting property, and excellent in processing property of being matched with fluorine and alkali sintered flux SR-SJ613, diffusible hydrogen is extremely low (smaller than or equal to 4 mL / 100 g), minus 40 DEG C charpy impact energy reaches over 100 J, and the wire can be applied to welding of a steel plate with the yield strength being the 690 MPa level in the ocean engineering field.
Owner:725TH RES INST OF CHINA SHIPBUILDING INDAL CORP

Seamless flux cored wire with good vertical position welding manufacturability

The invention discloses a seamless flux cored wire with good vertical position welding manufacturability, and relates to the field of welding materials. The seamless flux cored wire is composed of low carbon steel outer skin and flux core powder, and the flux core powder is prepared from the mixing of materials, by mass, 35%-50% of rutile, 2%-4% of dehydrated feldspar, 4%-6% of aluminum magnesium alloy, 2%-3% of ferrotitanium, 9%-14% of low carbon ferromanganese, 1%-2% of zircon sand, 3%-8% of aluminum oxide, 4%-6% of quartz, 0.5%-1% of sodium fluoride and the balance iron powder. According to the seamless flux cored wire with the good vertical position welding manufacturability, the flux core powder is added online synchronously, after the flux core powder is added into the outer skin steel belt, the outer skin steel belt is then subjected to rolling forming and welding seaming, and afterwards subjected to annealing, reducing and copper plating so that the seamless flux cored wire can be prepared. The prepared seamless flux cored wire is stable in mechanical property, low in diffusible hydrogen, high in moisture absorption performance, excellent in antirust performance, and good in welding manufacturability; meanwhile, all-position welding can be conducted, the seamless flux cored wire is particularly applicable to welding of position of vertical welding, and can be used for welding of a D36 level steel plate.
Owner:725TH RES INST OF CHINA SHIPBUILDING INDAL CORP

Method for fabricating seamless tube welding wire containing rutile cored powders by mild-carbon steel strip

Disclosed is a method for fabricating a seamless tube welding wire containing rutile cored powders by a mild-carbon steel strip. The method includes that by weight, 30%-50% of rutile, 2%-5% of dehydrated feldspar, 5%-10% of silicon iron, 1%-8% of ferrotitanium, 5%-15% of manganese metal, 2%-5% of zircon sand, 3%-8% of mineral magnesia, 2%-6% of quartz, 0.5%-2% of zirconium metal and the balance iron powders are fully and uniformly stirred to form the rutile cored powders, and the rutile cored powders are stored in a feeding device for stand-by, the mild-carbon steel strip is rolled to form a U-shaped steel strip, the cored powders are filled in the U-shaped steel strip at a rolling speed of 2-10m / s, the filling rate is controlled within 14%-18%, then a seamed tube in the diameter of D is formed by rolling, a seamless tube welding wire tube blank is formed by on-line welding of a laser-beam welding machine or a high-frequency welding machine, the seamless tube welding wire tube blank is subjected to high frequency annealing at 500-1200 DEG C, then the diameter of the seamless tube welding wire tube blank is reduced by a cold-drawn machine to form a D1 seamless tube welding wire, and then the D1 seamless tube welding wire is copperized so as to form the seamless tube welding wire containing the rutile cored powders.
Owner:725TH RES INST OF CHINA SHIPBUILDING INDAL CORP

An ultra-low hydrogen seamless submerged arc flux-cored welding wire for steel with a yield strength of 690mpa

The invention discloses an ultralow hydrogen seamless submerged arc flux-cored wire for steel with yield strength being the 690 MPa level. The submerged arc flux-cored wire is composed of a sheath and flux core powder. The sheath is made of a low-carbon steel strip. The flux core powder is prepared from, by mass percent, 8%-12% of marble, 4%-8% of fluorite, 25%-30% of metal nickel, 2%-4% of metal chromium, 7%-9% of ferromolybdenum, 12%-16% of electrolytic manganese, 1%-3% of ferrosilicon, 3%-5% of ferrotitanium, 2%-4% of ferro-boron, 2%-3% of potassium titanate, 1%-3% of potassium fluoride, 1%-3% of sodium fluoride and the balance ferrous powder. The ultralow hydrogen seamless submerged arc flux-cored wire for the steel with the yield strength being the 690 MPa level is high in moisture absorption resisting property, and excellent in processing property of being matched with fluorine and alkali sintered flux SR-SJ613, diffusible hydrogen is extremely low (smaller than or equal to 4 mL / 100 g), minus 40 DEG C charpy impact energy reaches over 100 J, and the wire can be applied to welding of a steel plate with the yield strength being the 690 MPa level in the ocean engineering field.
Owner:725TH RES INST OF CHINA SHIPBUILDING INDAL CORP

High-strength high-tenacity sintered flux for afterheat-free welding

The invention discloses a high-strength high-tenacity sintered flux for afterheat-free welding. The sintered flux is mixed sinter composed of dry powder and pure sodium water glass with the modulus of 2.8-3.2, and the addition amount of the water glass is 18-20% of the weight of the dry powder. The dry powder is composed of, by weight percent, 18-23% of fluorite, 33-37% of magnesia, 14-17% of bauxite, 3-5% of quartz, 7-12% of marble, 9-13% of wollastonite, 0-1.5% of ferromolybdenum, 1-3% of rare earth fluoride, 1-2% of silicon iron, 1-3% of manganese ore, and 0-3% of borax. Compared with the prior art, the sintered flux can form welding slag with an appropriate melting point and good viscosity and surface tension. In the welding process, arc combustion is stable, welding line transition is smooth, spreading is good, and appearance of welding lines is attractive. The oxygen content in the welding lines is lowered. The sintered flux can be matched with the WS80S welding wire for welding 10CrNi5MoV steel, yield strength of metal of the welding lines can reach more than 735MPa, the metal of the welding lines is -50 DEG C, impact energy can reach more than 50J, and the metal of the welding lines of afterheat-free welding can be crack-free.
Owner:725TH RES INST OF CHINA SHIPBUILDING INDAL CORP

A kind of 850mpa level weather-resistant high-strength steel supporting submerged arc welding flux

The invention belongs to the technical field of welding materials and discloses a submerged-arc welding flux matched with 850MPa-grade weather-proof high-strength steel and a production and use methodthereof. The welding flux is formed by mixing various ore raw materials and a small amount of alloy powder. The welding flux comprises the following main components: 17-33% of fluorite; 0.1-0.5% of lanthanide series rare earth; 16-21% of zircon sand; 2.5-4% of manganese-iron alloy; 20-37% of fused magnesia; 2-9% of natural wollastonite; 12 to 26% of bauxite; and 2-4% of solid water glass. The welding flux comprises a binder. The main components are uniformly mixed according to the proportions; 20-21.5% of the binder is added into the uniformly mixed main components; an obtained mixture is granulated; an obtained substance is subjected to low-temperature baking at 200-230 DEG C, high-temperature sintering at 680-730 DEG C, and screening sequentially, so that a flux product of which the alkalinity ranges from 2.8 to 3.0 and of which the mesh number ranges from 20 to 50 is obtained. When the welding flux and a special welding wire are matched with each other to weld the 850MPa-grade weather-proof high-strength steel, a deposited metal is obtained. The chemical component C of the deposited metal is smaller than or equal to 0.10%; the chemical component Mn of the deposited metal rangesfrom 1.0 to 2.2%; the chemical component Si of the deposited metal is smaller than or equal to 0.60%; the chemical component P of the deposited metal is smaller than or equal to 0.020%; the chemicalcomponent Cr of the deposited metal is smaller than or equal to 0.60%; the chemical component Mo of the deposited metal ranges from 0.20 to 0.60%; the chemical component Ni of the deposited metal ranges from 2.00 to 3.30%; the chemical component Cu of the deposited metal is smaller than or equal to 0.25%; and the balance of the deposited metal is Fe.
Owner:SICHUAN XIYE NEW MATERIAL

A kind of processing method of seamless pipe welding wire containing rutile flux core powder prepared by low carbon steel strip

Disclosed is a method for fabricating a seamless tube welding wire containing rutile cored powders by a mild-carbon steel strip. The method includes that by weight, 30%-50% of rutile, 2%-5% of dehydrated feldspar, 5%-10% of silicon iron, 1%-8% of ferrotitanium, 5%-15% of manganese metal, 2%-5% of zircon sand, 3%-8% of mineral magnesia, 2%-6% of quartz, 0.5%-2% of zirconium metal and the balance iron powders are fully and uniformly stirred to form the rutile cored powders, and the rutile cored powders are stored in a feeding device for stand-by, the mild-carbon steel strip is rolled to form a U-shaped steel strip, the cored powders are filled in the U-shaped steel strip at a rolling speed of 2-10m / s, the filling rate is controlled within 14%-18%, then a seamed tube in the diameter of D is formed by rolling, a seamless tube welding wire tube blank is formed by on-line welding of a laser-beam welding machine or a high-frequency welding machine, the seamless tube welding wire tube blank is subjected to high frequency annealing at 500-1200 DEG C, then the diameter of the seamless tube welding wire tube blank is reduced by a cold-drawn machine to form a D1 seamless tube welding wire, and then the D1 seamless tube welding wire is copperized so as to form the seamless tube welding wire containing the rutile cored powders.
Owner:725TH RES INST OF CHINA SHIPBUILDING INDAL CORP

A seamless flux-cored welding wire with good vertical welding manufacturability

The invention discloses a seamless flux cored wire with good vertical position welding manufacturability, and relates to the field of welding materials. The seamless flux cored wire is composed of low carbon steel outer skin and flux core powder, and the flux core powder is prepared from the mixing of materials, by mass, 35%-50% of rutile, 2%-4% of dehydrated feldspar, 4%-6% of aluminum magnesium alloy, 2%-3% of ferrotitanium, 9%-14% of low carbon ferromanganese, 1%-2% of zircon sand, 3%-8% of aluminum oxide, 4%-6% of quartz, 0.5%-1% of sodium fluoride and the balance iron powder. According to the seamless flux cored wire with the good vertical position welding manufacturability, the flux core powder is added online synchronously, after the flux core powder is added into the outer skin steel belt, the outer skin steel belt is then subjected to rolling forming and welding seaming, and afterwards subjected to annealing, reducing and copper plating so that the seamless flux cored wire can be prepared. The prepared seamless flux cored wire is stable in mechanical property, low in diffusible hydrogen, high in moisture absorption performance, excellent in antirust performance, and good in welding manufacturability; meanwhile, all-position welding can be conducted, the seamless flux cored wire is particularly applicable to welding of position of vertical welding, and can be used for welding of a D36 level steel plate.
Owner:725TH RES INST OF CHINA SHIPBUILDING INDAL CORP
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