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57results about How to "Meet the design and use requirements" patented technology

Method for rolling and shaping structural steel high cylindrical ring forged piece

ActiveCN102125972AExcellent thin wallImprove organizationMetal rollingAviationSpaceflight
The invention discloses a method for rolling and shaping a structural steel high cylindrical ring forged piece. The method is used for rolling and shaping the high cylindrical ring with thin wall and excellent texture and performances. The technical scheme is as follows: firstly sheathing a preheated follow-up die sleeve and a structural steel pre-rolled billet which is heated to the deformation temperature into a ring rolling mill, and positioning two workpieces through a main roller, a core roller, holding rollers, an upper conical roller and a lower conical roller of the ring rolling mill; and further starting the ring rolling mill, enabling the core roller to do feed motion to the main roller along the radial direction, rolling the pre-rolled billet in the follow-up die sleeve by 180KN-3800KN rolling force together with the main roller, enabling the pre-rolled billet to expand the width along the radial direction at the speed of 6mm/s-15mm/s and gradually reduce the wall thickness, and rolling the pre-rolled billet into the high cylindrical ring forged piece after the deformation amount achieves 30%-50%, wherein the upper and the lower conical rollers and the two holding rollers can be prevented from moving outwards along with the radial width expansion of the pre-rolled billet during rolling. The minimum value of the wall thickness of the structural steel high cylindrical ring forged piece which is rolled and shaped by adopting the method is 25mm, the maximum value of the height-thickness ratio is 25mm, and the forged piece is mainly used for cylindrical housings and other rotary parts used in the fields of aviation, spaceflight and the like.
Owner:GUIZHOU ANDA AVIATION FORGING

Rolling and forming method of cobalt-base superalloy high cylindrical ring forging

ActiveCN102019333AExcellent thin wallImprove organizationMetal rollingSnubberSuperalloy
The invention discloses a rolling and forming method of a cobalt-base superalloy high cylindrical ring forging, which is used for rolling and forming the high cylindrical ring forging with thin wall and excellent texture and performance. The technical scheme of the rolling and forming method is as follows: putting a preheated follow-up die sleeve and a pre-rolled titanium alloy blank which is heated at deformation temperature into a ring rolling mill; positioning two workpieces by the main roller, the core roller, the snubber rollers, the upper cone roller and the lower cone roller of a ring rolling mill; then, starting the ring rolling mill; carrying out feed movement on the core roller of the ring rolling mill toward the main roller along with the radial direction; rolling a pre-rolled blank in the follow-up die sleeve at the rolling force of 420-4600KN by the core roller and the main roller to cause the pre-rolled blank to widen at the speed of 2-10mm/s along with the radial direction; and when wall thickness is gradually reduced and after the deformation amount of the re-rolled blank is 20-40%, rolling the re-rolled blank into the high cylindrical ring forging, wherein an upper cone roller, a lower cone roller and two snubber rollers do not move outwards along with the radial widening direction of the pre-rolled blank. The minimum wall thickness of the titanium alloy high cylindrical ring forging rolled and formed by the method is 25mm, and the maximum height to thickness ratio is 25mm. The cobalt-base superalloy high cylindrical ring forging is mainly used for revolved body parts, such as cylinders and the like used in the fields of aerospace and the like.
Owner:GUIZHOU ANDA AVIATION FORGING

Assembly welding technology of lifting frame of heating furnace

InactiveCN102019511AGuaranteed lateral distanceGuaranteed vertical distanceWelding apparatusEngineeringStress relief
The invention discloses an assembly welding technology of the lifting frame of a heating furnace. The lifting frame of a heating furnace comprises two longitudinal beams, a plurality of crossbeams which are transversely connected between the two longitudinal beams, and a plurality of oblique beams which are connected between the crossbeams; the assembly welding technology comprises one step, two steps, three steps or four steps selected from the following four steps: A) uniformly assembling and marking the two longitudinal beams, welding them, and subjecting them to a vibration stress relief process after welding; B) reversely assembling the integral body, utilizing holes in rollers assembled on the longitudinal beams to determine the positions of the holes of roller fitting seats on the longitudinal beams, and satisfying each dimensional requirement after welding and assembling rollers; C) preassembling and grinding the crossbeams and oblique beams, to ensure the vertical dimension of the frame; D) processing holes on connecting positions by matching drilling manner. The invention ensures the overall dimensions of the whole frame to meet the design and use requirements, and improves production efficiency and product quality greatly, moreover, saves working hours and time of assembling and debugging.
Owner:DATONG ELECTRIC LOCOMOTIVE OF NCR

Flame-retardant composite material floor with sound isolating function and preparation method thereof

The invention relates to a flame-retardant composite material floor with a sound isolating function and a preparation method thereof. The composite material floor comprises skin, a core material and adamping rubber layer, wherein the damping rubber layer is arranged between the skin and the core material and is separately connected to the skin and the core material in a bonding manner; the skin is prepared from a continuous fiber enhanced phenolic resin prepreg; the damping rubber layer is prepared from a polybasic damping rubber material by taking nitrile rubber as a base body; the core material is prepared from an aramid fiber paper honeycomb or a structural foam plastic. The composite material floor disclosed by the invention is simple in preparation process and good in economical benefit, and has the characteristics of being light in weight, load-bearing, environmental corrosion resistant, impact resistant and excellent in bending and compressing properties and the like. In particular, the sound isolating ability of the integral floor can reach up to 33dB which is remarkably higher than that of a conventional composite material floor. The composite material floor meets the demand on sound isolation and noise reduction in a traffic vehicle compartment, and the released smog and toxic gas are relatively low, and the flame-retardant composite material floor is excellent in flame retardance and can be fully popularized and applied to the field of rail traffic.
Owner:AEROSPACE RES INST OF MATERIAL & PROCESSING TECH +1

Roll forming method of GH4033 high-temperature alloy thin-wall ring piece

The invention discloses a roll forming method of a GH4033 high-temperature alloy thin-wall ring piece, wherein the thin-wall ring piece is roll-formed and has high size precision and excellent structure and performance. The technical is as follows: sleeving a titanium alloy pre-rolled blank which is heated to a deforming temperature and a pre-heated follow-up mould sleeve into a ring rolling mill; sleeving the follow-up mould sleeve in the pre-rolled blank; positioning the two workpieces by utilizing a main roller, a core roller, holding rollers and upper and lower conical rollers of the ring rolling mill; and starting the ring rolling mill, wherein the core roller of the ring rolling mill performs radial feed motion toward the main roller and rolls the pre-rolled blank together with the main roller under the support of the follow-up mould sleeve with a rolling force of 220-4,200 KN so that the pre-rolled blank is widened radially at a speed of 5-8 mm / s and the wall thickness is gradually reduced; and after the deformation of the pre-rolled blank reaches 25-45%, the pre-rolled blank is rolled into a thin-wall ring piece. The minimum of the wall thickness of the titanium alloy thin-wall ring piece roll-formed by the method is 25 mm, and the maximum of the height-thickness ratio is 25 mm; and the ring piece is mainly applied to the rotational parts such as a cylindrical shell and the like used in the fields of aerospace and the like..
Owner:GUIZHOU AVIATION TECHN DEV

Method for rolling and forming TC11 titanium alloy thin-walled rings

ActiveCN102029342AExcellent thin wallImprove organizationMetal rollingThin walledStart up
The invention discloses a method for rolling and forming TC11 titanium alloy thin-walled rings, which is used for rolling and forming thin-walled rings with high size precision and good organization and performance. The method comprises the following steps: firstly, nesting a pre-rolled titanium alloy billet which is heated to a deformation temperature and a preheated follow-up die sleeve into a ring rolling mill, and positioning the two workpieces by a main roller, a core roller, a holding roller, an upper cone roller and a lower cone roller of the ring rolling mill, wherein the follow-up die sleeve is nested in the pre-rolled billet; and then, starting up the ring rolling mill to enable the core roller to make a feed motion radially towards the direction of the main roller and roll the pre-rolled billet together with the main roller by the rolling force of 200KN-4000KN under the support of the follow-up die sleeve, so that the width of the pre-rolled billet is expanded radially at a speed of 5-10mm/s, the wall thickness of the pre-rolled billet is gradually reduced, and after the deformation of the pre-rolled billet reaches 25%-45%, the pre-rolled billet is rolled into a thin-walled ring. The minimum value of the wall thickness of the titanium alloy thin-walled ring rolled by the method is 25 mm, and the maximum value of the height-to-thickness ratio thereof is 25 mm. The ring is mainly used for components of revolved bodies such as cylindrical shells and the like used in the fields of aviation and the like.
Owner:GUIZHOU AVIATION TECHN DEV

Voice coil motor used for large-aperture adaptive deformable mirror

The invention provides a voice coil motor used for a large-aperture adaptive deformable mirror. A cylindrical coil is arranged. A tiny gap is formed between the top of the cylindrical coil and a magnet. A soft iron shell is arranged on the exteriors of the magnet and the central shaft. The voice coil motor is of a moving iron type structure and is characterized in that the cylindrical coil is installed in the soft iron shell at the bottom; the cylindrical coil and a mirror plane isolation permanent magnet are arranged in a position which is arranged in the axial direction of the cylindrical coil and are directly adhered to and fixed to the mirror plane of an astronomical telescope. According to the invention, the radial size and the occupied space of the voice coil motor are reduced; traditional hidden risks of short-circuit faults are eliminated; mover quality and movement inertia are reduced; effects on the mirror plane imposed by heating of the coil of the voice coil motor are overcome; through design of optimized magnetic fields, the voice coil motor has quite high motor efficiency; quite big pushing force can be achieved through high frequency small current; the electromagnetic force can reach 1N or over and reaches 0.6 N; the efficiency of the motor reaches 0.45N / W; and requirements of the large-aperture adaptive deformable mirror can be met.
Owner:NANJING INST OF ASTRONOMICAL OPTICS & TECH NAT ASTRONOMICAL OBSE

Preparation method for high-boron stainless steel plate

ActiveCN106392077AOvercoming Manufacturing Technology BottlenecksImprove performanceBorideChemical composition
The present invention discloses a preparation method for a high-boron stainless steel plate. The preparation method comprises: powder encapsulation, namely loading a high-boron stainless steel alloy powder meeting the requirements on chemical components into a frame box, compacting by vibrating such that the box is full of the powder, and covering the box with a cover plate for welding encapsulation; free forging, namely placing the encapsulated frame box into a high-temperature furnace to undergo heating, warming, and temperature preservation, and then carrying out free forging to obtain a thick plate; hot rolling, namely placing the forged thick plate into the high-temperature furnace again to undergo heating, warming, and temperature preservation, and then carrying out hot rolling to obtain a thin plate of a desired thickness; and profile processing: subjecting the hot-rolled plate to frame removal, solid-solution treatment and straightening, thereby obtaining a finished plate with boride uniformly distributed in austenite and having a density of 97-99%T.D. The finished plate manufactured according to the preparation method for a high-boron stainless steel plate has the same excellent properties as a plate manufactured by means of a process in the prior art, but is lower in requirements on equipment and also lower in manufacturing cost.
Owner:NUCLEAR POWER INSTITUTE OF CHINA

Snap ring machining process for asynchronous motor

The invention relates to a snap ring machining process for an asynchronous motor. Each semi-ring is made from stainless steel, the inner hole diameter is Phi341.6D8(+0.21 / +0.299), the wall thickness is 7mm, the width dimension is 40, the semi-ring and a snap ring groove are subjected to matching machining, and the gap is 0.03-0.09mm. When a method of halving after finish machining rounding is completed is adopted, the dimensions of the halved semi-rings are changed due to stress change, so that the halved semi-rings cannot meet the use requirements; in the machining method, rough machining iscarried out at first to obtain dimension allowances, joint surfaces are milled after wire cutting halving, the two semi-rings are combined through spot welding, rough turning is carried out to obtaindimensions, the joint surfaces are milled, finish machining is carried out after the spot welding for the joint surfaces, and grinding machining is carried out to obtain the grinding allowances of thethickness dimensions during the finish machining. The method is capable of ensuring that the dimensions after final machining cannot be changed due to the stress change, so that the accuracy of dimension tolerance, and form and location tolerance, and the assembly accuracy in the later period are ensured.
Owner:HARBIN ELECTRIC POWER EQUIP

Ceramic matrix composite satellite lightweight structural member surface flatness treatment method and structural member

PendingCN112495735AImprove flatnessEasy to meet the design and use requirementsPretreated surfacesEpoxy resin coatingsEpoxySuperfinishing
The invention relates to a ceramic matrix composite satellite lightweight structural member surface flatness treatment method and a ceramic matrix composite satellite lightweight structural member, and aims to solve the problems that the flatness requirement is difficult to meet by general machining and high-precision scraping cannot be performed due to relatively high material hardness of the ceramic matrix composite satellite lightweight structural member, the processing difficulty is increased, and the product quality is difficult to guarantee. The ceramic matrix composite satellite lightweight structural member surface flatness treatment method comprises the following steps: carrying out preliminary machining, cleaning and drying on the surface of the ceramic matrix composite satellitelightweight structural member; smearing a glue solution prepared from epoxy resin glue on the surface of the ceramic matrix composite satellite lightweight structural member; carrying out super-finish machining on the surface of a glue layer after the glue solution is cured to form the glue layer; and finally, scraping to enable the surface flatness of the structural member to meet the requirement. The structural member manufactured through the ceramic matrix composite satellite lightweight structural member surface flatness treatment method has the advantages that the surface flatness meetsthe design and use requirements, and the performance is good.
Owner:XIAN XINGUI CERAMIC COMPOSITE MATERIAL CO LTD

Control Method of Machining Deformation of Bushing Thin-walled Parts

ActiveCN104384825BSolve the processing stress problemReduce stressBearing componentsNumerical controlMachining deformation
The invention provides a machining deformation control method of a bushing thin-wall part, and aims to provide a deformation control method for effectively controlling the machining deformation of an aluminum alloy thin-wall part, enabling the deformation in a controllable range and having stable and reliable quality. The method is realized through the following technical scheme: the stress finite element analysis and the stress strain state tendency analysis are performed by a finite element analysis model file and a simulation module; the meshing is performed by a partitioning second-order 20-node hexahedral unit to find out specific deformation areas and deflections; a smallest deformation scheme is selected to formulate a process machining scheme; and the heat treatment destressing is added after the semi-finishing for removing the machining stress deformation generated in the semi-finishing, and then, the finishing is performed for controlling the roundness of an outer circle and an inner hole within 0.02 mm. The inner hole and the outer circle are finished by the numerical control turning, so that the wall thickness difference is not bigger than 0.01; and a clamping part is cut off, and an end surface is machined, so that the total length is guaranteed. The method solves the machining difficulties of the bushing thin-wall part; and the pass percent can be improved above 90%.
Owner:PLA NO 5719 FACTORY

Method for accurately straightening spindle of centrifugal compressor in cold state

The invention provides a method for accurately straightening a spindle of a centrifugal compressor in a cold state. The method for accurately straightening the spindle of the centrifugal compressor inthe cold state comprises the following steps that a suitable-size straightening press is selected; a set of auxiliary straightening tools is designed and manufactured, the auxiliary straightening tools are adopted to clamp the spindle, and press straightening treatment is carried out by using the press; during the straightening process, the deflection variation quantity in spindle straightening engineering is measured; and after straightening is completed, vibration aging equipment is used for eliminating the residual stress after spindle pressing. According to the method for accurately straightening the spindle of the centrifugal compressor in the cold state, a precision straightening tool, an overvoltage prevention protective device, a precision measurement tool and bill during the straightening process, and subsequent schemes for eliminating cold deformation residual stress are designed, The method for accurately straightening the spindle of the centrifugal compressor in the cold state can be applied to straightening of the plastic deflection deformation produced in the production process of the spindle of the centrifugal compressor under different working conditions and materials, and ensure that the straightened spindle fully meets the design using requirements.
Owner:SHENYANG TURBO MASCH CORP
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