The application discloses a composite protection structure suitable for
cement alkaline porous characteristics and a preparation method, and belongs to the technical field of
cement product marine protection. The application aims to solve the technical problems of weak combination of the existing
coating and the
cement base material, poor alkali resistance, insufficient
synergy of
corrosion resistance and
biological adhesion resistance. The protection structure is a four-layer gradient structure from inside to outside, which is a
silane modified cement base layer, a composite
rust prevention layer, a composite bonding layer and a wear-resistant biological
surface layer, and precisely adapts to the characteristics of the cement base material. The preparation method integrates cold spraying and
induction heating processes, and takes into account the
coating density and the feasibility of on-site construction. The
bonding strength of the protection structure and the cement base material is greater than or equal to 4.5 MPa, the salt spray
corrosion resistance is more than 2200h, the marine
biological adhesion area is less than or equal to 1.0%, the
mass loss after freeze-thaw cycles (100 times) is less than or equal to 1.0%, and the
wear resistance is less than or equal to 0.03g / cm 2 , and the cement alkaline environment serves for 18 months without powdering and
cracking, and can be widely applied to cement products such as marine piles, fenders and breakwaters.