The invention relates to the technical field of mechanical manufacturing and
machining, in particular to a dressing wheel and
honing wheel design method for improving
contact line stability in the gear
honing machining process. Based on workpiece gear parameters, a left and right
tooth surface mathematical model is established, a
honing process space coordinate conversion relation is established, a conjugate meshing relational expression is derived by combining the
relative slip speed of meshing contact points and a normal vector, and a
tooth surface contact line model is established; and the calculation modeling of the two-dimensional projection of the left and right
tooth surface contact lines, the projection intersection point position and the variation under the same rotation angle is realized. And a honing wheel dressing
contact line model under dressing wheels with different tooth numbers and a tooth surface contact line intersection
projection model in the dressing and honing process under the
tooth number difference are established. A honing wheel and variable
tooth number dressing wheel design method is provided, and geometric and technological parameters of the honing wheel and the variable
tooth number dressing wheel are determined; and a trimming and honing two-degree-of-freedom conjugate meshing relation and a modified tooth surface numerical model are constructed and verified,
discretization and
point cloud processing are conducted on the model, high-precision tooth
surface point cloud is obtained, and accurate
machining of a trimming wheel and a honing wheel is guided.