This invention relates to the field of
tire manufacturing equipment technology, specifically to a
control system and method for the coordinated control of the feeding roller and forming drum in tire rubber strip winding. The
system includes core control,
signal acquisition, drive execution, and auxiliary support modules, forming a closed-loop architecture through electrical connections. The core control module uses a 1ms operation cycle PLC and an industrial SD card. The
signal acquisition module integrates a tension sensor, a
laser displacement sensor, and an incremental
encoder. The drive execution module includes a dual
servo system, a floating roller, and a tension roller mechanism. The control method achieves master-slave axis synchronization through real-time calculation using electronic gears, performs roll
diameter compensation based on volume conservation, employs a feedforward + feedback dual-layer control, and combines a tanh-type S-surface controller to correct tension and floating roller position errors. It adapts to
independent parameter settings and inter-layer error clearing for multi-layer winding. This invention improves the rubber strip bonding accuracy and thickness consistency, enhancing
system adaptability and production reliability.