38results about How to "High degree of welding automation" patented technology

The invention discloses a process method for assembling and welding a pile leg of an ocean platform. According to the method, the production speed is high, and the percent of pass of products is high. A pile leg assembly is composed of a rack and two semicircular pipes. Coming cargo examination should be carried out on the rack and the semicircular pipes carefully, and the rack and the semicircular pipes are installed through a tool. The rack is turned over through a turnover device. The assembled pile leg examined to be qualified is lifted to an electric heating furnace stage trolley, conveyed into a furnace and heated, wherein the temperature ranges from 150 DEG C to 200 DEG C. The temperature in a hearth should be kept even. The heated pile leg is placed on the ground. Two welding joints are in the horizontal state. Manual welding rods are used for backing welding. Welding is performed on the pile leg by four welding workers from the middle position. The two sides are simultaneously and symmetrically welded. After welding is finished, the pile leg is turned over and welded continuously. After the welding joints are backed for 1 to 2 layers, the pile leg is lifted to roller carriers on a submerged arc welding production line and then formally welded. The welded pile leg is conveyed into a thermal treatment furnace, the heating temperature ranges from 200 DEG C to 280 DEG C and maintained for 2 to 3 hours, and then the pile leg is delivered out of the thermal treatment furnace.

The invention relates to a full-position track control method of a pipeline butt weld joint. The method includes the steps that a main path of a pipeline butt weld joint trace is generated through an industrial robot teaching and playing-back system, and a root welding procedure is completed according to the main path. The main path serves as a center trace. The center trace and swing arc compensation are composited so that a filling weld trace can be determined. A filling weld procedure is completed according to the filling weld trace. A cosmetic welding procedure is completed according to the center trace. Automatic control over the welding trace, from root welding and filling welding to cosmetic welding, of the pipeline butt weld joint is achieved through the trace control method, the automation degree of pipeline welding is effectively improved, interference of current discrete values with a compensation valve is effectively shielded, and precision of the welding torch transverse swing compensation value is improved.

The invention discloses a ring-shaped safety welding device for special joints of fire-fighting equipment, which includes an operating table, a transmission mechanism, a clamping mechanism, a welding torch and a welding torch adjustment mechanism. The welding torch adjustment mechanism is used to adjust the welding position of the welding torch, and it does not need to be adjusted many times when welding the same type of fire extinguisher. It only needs to be driven by the motor to drive the bevel gear and the meshing transmission gear to complete the welding of the circular seam Operation, high degree of welding automation, saving manpower, the welding fume generated during welding is absorbed by negative pressure through the welding fume absorption hood and the gas collection box, and the absorption position can also be adjusted through the bellows to ensure the absorption effect of the welding fume. Realized by an intelligent controller, it will automatically operate when an irritating substance is detected, avoiding the damage to the body caused by the staff forgetting to turn on the exhaust equipment, thereby ensuring the health of the operator.

The invention discloses a device and a method for double-shaft shoulder FSW (Friction Stir Welding) based on temperature feedback of a leader region. The device comprises a stirring head, a clamp holder and a handcart, wherein the stirring head is arranged on a machine head in a clamping way through the clamp holder, the machine head is fixedly provided with a semicircular arc magnetic steel piece, the clamp holder is provided with high-speed proximity switches in the circumferential direction at intervals every 90 degrees, the stirring head comprises an upper shaft shoulder, a lower shaft shoulder and a stirring needle which is located between the upper shaft shoulder and the lower shaft shoulder, the upper shaft shoulder is provided with sheathed thermocouples in the circumferential direction at intervals every 90 degrees, the radial directions of end points of the sheathed thermocouples are respectively parallel to the radial direction of a setting point of the corresponding high-speed proximity switch after the stirring head is provided with the clamp holder, and the sheathed thermocouples are connected with a controller through a wireless transmission module. The method is characterized by dynamically adjusting the welding speed and the rotating speed of the stirring head through the sheathed thermocouples and pressure spring type thermocouples. According to the device and the method for the double-shaft shoulder FSW based on the temperature feedback of the leader region, disclosed by the invention, the structure is clever, the detection accuracy is high, the welding speed is dynamically adjusted through dynamically detecting the temperature of a welding workpiece, and the welding accuracy is high.

The invention relates to the technical field of metal welding, and provides a storage tank body welding device which comprises a fixed platform which is provided with a rotating disc and two stand columns. Two annular rails are further fixed between the two stand columns. A welding trolley is arranged on the annular rails. An outer welding gun is arranged on the welding trolley, and outer welding seams are formed at the joint of a tank body and a tank bottom and the joint of the tank body and a tank opening respectively. A centering shaft extends into the storage tank. A centering adjusting mechanism is arranged on the centering shaft. An inner welding mechanism is further arranged on the centering shaft, and an inner welding seam is formed on the inner wall of the storage tank along with rotation of the storage tank. Therefore, a rotary table, clamping jaws and a pressure plate are arranged on the fixed platform, so that the tank opening, the tank body and the tank bottom of the storage tank are vertically fixed. The outer welding gun moves on a circular rail, so that the formation of the outer welding seams is realized. And meanwhile, the inner welding mechanism is arranged, and after the outer welding seams are formed, the inner welding seam can be conveniently formed in the storage tank. The welding automation degree is high, manual work is replaced to enter the tank for operation, the labor intensity is relieved, and the welding efficiency is improved.

The invention provides a welding tool of a medium carbon steel hollow step bar. The welding tool comprises a bearing strength frame, a clamping mechanism and a pre-heat welding system, wherein the bearing strength frame comprises a stand column, and the stand column is provided with an upper support plate, a middle support plate and a lower support plate; the clamping mechanism comprises a clamping cylinder installed under the upper support plate and a locating sleeve detachably connected with the clamping cylinder, the inner diameter of the locating sleeve matches with the outer diameter of a thin hollow rod, a steel ball used for assisting to rotate is arranged in the locating sleeve, a hollow locating piece is arranged below the locating sleeve, the hollow locating piece and the locating sleeve are arranged in a coaxial line, the inner diameter of the hollow locating piece matches with the outer diameter of a thick hollow rod, the hollow locating piece is arranged on the middle support plate through a thrust bearing, and an actuating motor connected with the hollow locating piece in a shaft mode is arranged below the hollow locating piece; the pre-heat welding system comprises an electromagnetic induction heater, a laser welder and a temperature sensor. The welding tool and a welding method have the advantages that the pre-heating process is linked with the welding process, the tool welding automation degree and working efficiency are improved, and the manufacturing technique of tools is simplified.

The invention discloses a coiled tubing plate-plate butt welding equipment and welding method. The coiled tubing plate-plate butt welding equipment comprises a support, a steel belt straightening wheel, a steel belt position adjusting device, a steel belt welding and clamping device, a plasma welding gun, a steel belt cutting device and a steel belt clamping device, wherein the steel belt straightening wheel, the steel belt position adjusting device, the steel belt welding and clamping device, the plasma welding gun, the steel belt cutting device and the steel belt clamping device are sequentially arranged on the support from left to right. The steel belt position adjusting device is provided with a steel belt position adjusting knob and an air pressure driving device, the steel belt position adjusting knob can adjust the position of a steel belt, and the air pressure driving device can push and press the steel belt after pressurization. According to the coiled tubing plate-plate butt welding equipment and welding method, the welding quality can be guaranteed, through plasma welding, a thermal induction area is smaller, the welding thickness range is wider, beveling is not needed in welding, the welding automation degree is high, and welding is more standardized.

The invention provides a welding gun control method and a control system thereof. A welding gun is controlled by a sliding frame to carry out tracking welding. The control method comprises the following steps of controlling the sliding frame to adjust the welding gun to an initial position; turning on a power supply, collecting and recording the initial voltage V2 of electric arcs generated when the welding gun is located at the initial position; setting the fluctuation voltage V4; starting welding, tracking and collecting the real-time voltage V0 of electric arcs generated by the welding gunaccording to the real-time height of the welding gun in operation; calculating the voltage difference VX between the real-time voltage V0 and the initial voltage V2; when it is judged that the voltagedifference VX is smaller than the fluctuation voltage V4, controlling the welding gun to continue working; and controlling the welding gun to stop working when it is judged that the voltage difference VX is greater than or equal to the fluctuation voltage V4. The welding gun control method greatly reduces the degree of human intervention caused by burning through of workpieces in the welding process, improves the welding automation degree, improves the working efficiency, avoids the danger of welding gun falling, saves the production cost, and is more economical and efficient.

The invention discloses a continuous soldering flake feeding device and method for a welding composite piece drill bit. The continuous soldering flake feeding device for the welding composite piece drill bit comprises a rotary module; a bracket is arranged on the rotary module; a plurality of soldering flake feeding pipes are uniformly arranged on the bracket in the circumferential direction by taking the rotating center of the rotary module as an axis; soldering flakes are stacked and placed in the soldering flake feeding pipes; a soldering flake ejecting rod is arranged on the side of the rotary module; and the soldering flake ejecting rod is driven to stretch and retract up and down by a linear telescopic module, and is used for ejecting the soldering pieces in the soldering flake feeding pipe out one by one and resetting downwards. The continuous soldering flake feeding device and method for the welding composite piece drill bit can not only complete continuous feeding of the soldering flakes automatically, but also greatly improve the welding automation degree, the production efficiency and the product quality stability of the composite piece drill bit.

The invention discloses a water pond installing and welding tooling of a vertical machining center. A water pond is fixedly installed on a water pond automatic welding jig, overall welding automation of the water pond is achieved, and a welding base is used for bearing other jig parts and welding products and fixing the positions of the other jig parts and the welding products; a supporting arm I and a supporting arm II are fixed to the left side and the right side of the welding base through pins and bolts correspondingly; and a connecting support I and a connecting support II are fixedly installed on the top of the supporting arm I and the top of the supporting arm II respectively, and an upper overturning part is fixedly installed between the connecting support I and the connecting support II and used for fixing the water pond. According to the jig of the invention, overall welding automation can be achieved, the jig can accurately position all parts and is provided with pressing devices, part displacement caused by welding thermal deformation is avoided, pressing is convenient and fast, and the welding automation degree is obviously improved.

The invention discloses a novel welding device for producing capacitors. The novel welding device comprises a machining box body. A door body is connected to one side of the front end of the machiningbox body in a rotary manner through hinges. A mounting block is fixed to the middle of the bottom face inside the machining box body. A mounting rod is connected to the upper end of the mounting block in a rotary manner through a rolling bearing. A containing plate is fixed to the top end of the mounting rod. A servo motor is further fixed to the inner wall of one side of the machining box. A reducer is arranged at one side of the servo motor. The output end of the servo motor is fixedly connected to the input end of the reducer. The output end of the reducer is connected with the mounting rod through a bevel gear set in a rotary manner. The side wall of the containing plate is provided with rolling balls. A rolling groove is formed in the middle of the inner wall of the machining box body. All the rolling balls are arranged in the rolling groove. The novel welding device is reasonable in design and great in innovation; the capacitor welding automation degree is high; the work requirement of mass production of the capacitors is well met; and the capacitor welding efficiency is greatly improved.