The invention discloses a weldless lightweight battery box body and a manufacturing process thereof. The weldless lightweight battery box body comprises frame profiles, frame corner connectors, crossbeams and a bottom plate, wherein the frame profiles are assembled together through the frame corner connectors to form a frame set, the cross beams are transversely installed in the frame set and locked with the left side and the right side of the frame set, and the bottom plate is connected to the frame set in a buckled mode and locked and fixed with the frame set; the frame set is sequentiallysubjected to the steps of coating the frame corner connectors with adhesive, inserting the frame corner connectors into one frame, inserting the frame corner connectors into the other frame, clamping,screw assembling, adhesive supplementing or smearing and curing; the cross beams are sequentially subjected to pre-fixing, structural adhesive coating, assembling and curing; and the bottom plate issequentially subjected to adhesive coating, adhering and FDS riveting. According to the weldless lightweight battery box and the manufacturing process thereof, large-area fusion welding and stirring welding can be removed, the cost and the efficiency are greatly improved, the size precision is easy to control, the deformation is avoided, the equipment cost is reduced, the adhesive coating processand the FDS process are used together, and high feasibility of an automatic production line is guaranteed.