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60results about How to "Dimensional accuracy is easy to control" patented technology

Brake disc and preparation method thereof

The invention discloses a brake disc. The brake disc is used for a brake system of a motor vehicle, rail traffic and an aircraft. The brake disc comprises a brake disc body; the brake disc body is analuminium alloy brake disc body; a wear resistant layer is compounded on each of the two working surfaces of the aluminium alloy brake disc body; the wear resistant layers are ceramic-high temperatureresistant metal composite reinforcement material wear resistant layers; the ceramic-high temperature resistant metal composite reinforcement material wear resistant layers are metallurgical combinedwith the aluminium alloy brake disc body through an extruding casting process; the brake disc disclosed by the invention is light in weight, high in strength, good in wear resistance, good in radiating property and long in service life; the weight and the service life of the brake disc are close that those of a carbon-ceramic brake disc; the machining cost and the maintenance cost are low; the service life is over three hundred thousand kilometres; the using cost is close to ductile iron brake disc; the passage capacity of the motor vehicle, the rail traffic and the aircraft can be improved, and the brake distance can be shortened; the safety is improved; and the brake disc is suitable for large-batch production.
Owner:NINGBO HIGHRISE NEW MATERIAL CO LTD

Drawing forming process of aluminum alloy deep paraboloid cylindrical part

The invention relates to the technical field of drawing forming processes, in particular to a drawing forming process of an aluminum alloy deep paraboloid cylindrical part. The process is used for solving the problems of low drawing efficiency, poor product consistency and difficult control of part surface quality and dimensional accuracy in the prior art. The process comprises the steps of calculating and determining the diameter D of a blank; drawing the blank into a stepped cylindrical semi-finished product with an inclined flange edge at the large end, and calculating and determining the drawing frequency, drawing process sizes and drawing process diagrams; taking the inclined flange edge at the large end as a stress point, and drawing and expanding the deep paraboloid through a drawing die; straightening the inclined flange edge at the large end into a cylindrical shape equal to the diameter of the cylinder of the deep paraboloid; shaping the deep paraboloid and a large cylinder by using a shaping die; and obtaining the qualified part by turning the large end face. Accordingly, the quality of the surface of the part can be improved, the dimensional accuracy of the surface of the part is easier to control, the drawing efficiency is higher, and the product consistency is better.
Owner:SICHUAN AEROSPACE ZHONGTIAN POWER EQUIP CO LTD

Process method for assembling and welding pile leg of ocean platform

The invention discloses a process method for assembling and welding a pile leg of an ocean platform. According to the method, the production speed is high, and the percent of pass of products is high. A pile leg assembly is composed of a rack and two semicircular pipes. Coming cargo examination should be carried out on the rack and the semicircular pipes carefully, and the rack and the semicircular pipes are installed through a tool. The rack is turned over through a turnover device. The assembled pile leg examined to be qualified is lifted to an electric heating furnace stage trolley, conveyed into a furnace and heated, wherein the temperature ranges from 150 DEG C to 200 DEG C. The temperature in a hearth should be kept even. The heated pile leg is placed on the ground. Two welding joints are in the horizontal state. Manual welding rods are used for backing welding. Welding is performed on the pile leg by four welding workers from the middle position. The two sides are simultaneously and symmetrically welded. After welding is finished, the pile leg is turned over and welded continuously. After the welding joints are backed for 1 to 2 layers, the pile leg is lifted to roller carriers on a submerged arc welding production line and then formally welded. The welded pile leg is conveyed into a thermal treatment furnace, the heating temperature ranges from 200 DEG C to 280 DEG C and maintained for 2 to 3 hours, and then the pile leg is delivered out of the thermal treatment furnace.
Owner:张家港润通海洋工程科技有限公司

Cathode system for electric demisting device with conductive fiberglass reinforced plastic

The cathode system of conductive glass steel electric defroster can be used in the device for removing acid mist in the process that purifying the mercurial smoke in acid industry, belonging to the electric defroster area. The invention is formed by a cathode support beam, a cathode wire, a weight, and a lower cathode frame; wherein, the upper end of cathode wire is hanged on the cathode support beam, which is characterized in that the weight that connecting the lower end of cathode wire is formed by a sealed plastic outer cylinder and a inner lead weight; the lower cathode frame is formed by main beam and branch beam that made from plastic or glass steel; the branch beam has a hole adjusting plate; the weight outer cylinder is through the hole of said adjusting plate. In said system, lead weight inside the weight and the cathode wire are separated to effectively avoid the electric chemical erosion between them, and prolong the service life of cathode wire; the lower cathode frame has simple structure, high strength, and its hole adjusting plate make the position and distance adjustment of cathode wire easy; each cathode wire can be independently adjusted according to the shape of anode tube, with controllable size accuracy, lower weight, and easy installment; the electric field inside the conductive glass steel electric defroster is stable, with long service life, high defrosting efficiency and the acid mist outlet is not more than 3mg/NM3.
Owner:双盾环境科技有限公司

Manufacturing method for integrated liner of alumina ceramic metal halogen lamp

The present invention relates to an inorganic non-metallic material and a ceramic tube for light source lighting, specifically to a method for preparation of alumina ceramic metallic halogen lamp integral liner, which includes the following three steps: 1) adopting an injection method to inject the thermoplastic material in an injecting molding die to form a blank; 2) adding the blank in an air pressure molding external mold for heating to soften, aerating the blank through a core tube center hole to dilate the blank, to form a blank half-finished product whose external shape satisfies the requirements; 3) performing unglazed pottery to the half-finished product, passing through an appearance surface sanding reconditioning process, and then performing high temperature sintering to obtain the alumina ceramic metallic halogen lamp integral liner. The method has beneficial effects of no need of adopting volatile inner core, regular liner shape, controlled size precision, simple process, low production costs, high reliability and application in various shapes production and the bulk production; the special-shaped integral alumina ceramic metallic halogen lamp liner manufactured by the method has high strength, long service life, good heat resistance and corrosion resistance performances.
Owner:谢灿生

Gradient composite Fe-Al intermetallic compound microporous filter material and preparation method thereof

The invention discloses a gradient composite Fe-Al intermetallic compound microporous filter material and a preparation method thereof, and relates to the field of powder metallurgy preparation. Aiming at the problem that a Fe-Al filter material with high temperature corrosion resistance is difficult to prepare due to process limitation in the prior art, the invention provides the gradient composite Fe-Al intermetallic compound microporous filter material. The gradient composite Fe-Al intermetallic compound microporous filter material is characterized by comprising a matrix framework and a surface filter membrane outside the matrix framework, wherein the matrix framework is pressed and sintered prealloyed Fe-Al intermetallic compound powder; and the surface filter membrane is a mixture ofa binder, water and the prealloyed Fe-Al intermetallic compound powder which are coated on the outer surface of the matrix framework and then sintered for the second time. Therefore, the gradient composite Fe-Al intermetallic compound microporous filter material with high precision, large flux, low resistance drop, good back flushing regeneration characteristic, high strength and high temperaturecorrosion resistance is realized.
Owner:AT&M ENVIRONMENTAL ENG TECH CO LTD

A structure and method for adjusting the natural frequency of a turbine integral blisk blade

The invention belongs to the overall blade disk technology of turbines and relates to an adjustment structure and method for the inherent frequencies of blades of the overall blade disk of a turbine. Firstly, the initial inherent frequencies of the blades of the overall blade disk of the turbine are measured; then, according to the measured frequencies, the excitation frequency of periodic pulsation of airflow or the result of dynamic stress measurement is combined and the blade frequency needing to be adjusted is calculated, so that the inherent frequency of each stage of the blades can have safe resonance frequency margin; then, according to the blade frequency needing to be adjusted, the space between every two blades of the overall blade disk is slotted, and the radial depth of each slot is determined according to the requirements of adjusting the frequency; a stop hole is formed in each slot bottom, and a pin is mounted in each stop hole. The structure and the method effectively reduce the inherent frequencies of the blades and change the stiffness, modes of vibration and vibration stress distribution of the blades, and the blades do not resonate or the important mode of vibration of resonance of the blades is tuned out the range of working speed. The structure and the method are simple and easy to operate and significant in frequency modulation effect, are easy to control size precision, and can meet actual requirements.
Owner:AECC SICHUAN GAS TURBINE RES INST

Curved-surface display screen, and bearing framework and forming method thereof

The invention relates to the technical field of LED screen display, in particular to a curved-surface display screen, and a bearing framework and a forming method thereof. According to the curved-surface display screen forming method, the size of a virtual display module is mapped to the size of a materialized display module; the sizes of all the virtual display modules are scaled up or down to the plan view size of the materialized display modules in equal proportion; that is to say, the display modules for actual splicing are of a surface plate structure, the display modules of the surface plate structure are easy to machine, and the dimensional precision is easy to control; furthermore, the display modules are subjected to edge shrinking, correspondingly, an adjusting space is reservedfor two adjacent display modules, adjusting protrusions are further reserved on each edge, gaps can be prevented from being formed in the splicing process of the display modules under the condition that the machining precision is not high, adjusting bosses of the display modules with the large size are machined when the problem of over-tight installation occurs, the splicing precision can be ensured, the installation precision is effectively improved, and accumulated errors are eliminated.
Owner:NANJING LUOPU TECH CO LTD

Weldless lightweight battery box body and manufacturing process thereof

The invention discloses a weldless lightweight battery box body and a manufacturing process thereof. The weldless lightweight battery box body comprises frame profiles, frame corner connectors, crossbeams and a bottom plate, wherein the frame profiles are assembled together through the frame corner connectors to form a frame set, the cross beams are transversely installed in the frame set and locked with the left side and the right side of the frame set, and the bottom plate is connected to the frame set in a buckled mode and locked and fixed with the frame set; the frame set is sequentiallysubjected to the steps of coating the frame corner connectors with adhesive, inserting the frame corner connectors into one frame, inserting the frame corner connectors into the other frame, clamping,screw assembling, adhesive supplementing or smearing and curing; the cross beams are sequentially subjected to pre-fixing, structural adhesive coating, assembling and curing; and the bottom plate issequentially subjected to adhesive coating, adhering and FDS riveting. According to the weldless lightweight battery box and the manufacturing process thereof, large-area fusion welding and stirring welding can be removed, the cost and the efficiency are greatly improved, the size precision is easy to control, the deformation is avoided, the equipment cost is reduced, the adhesive coating processand the FDS process are used together, and high feasibility of an automatic production line is guaranteed.
Owner:纽维科精密制造江苏有限公司

Fixing structure of front control board of set top box and set top box

The invention relates to a fixing structure of a front control board of a set top box and the set top box. The fixing structure of the front control board of the set top box comprises a shell, a first fixing part and a second fixing part. The first fixing part comprises a first limiting part and a first buckle, the second fixing part comprises a second limiting part and a second buckle, and when the first buckle and the second buckle are buckled to the front control board and installed in a first limiting groove and a second limiting groove respectively, the first buckle and the second buckle penetrate through two buckle holes formed in the front control board in advance respectively to be buckled. Because the fixing structure is provided with two fixing parts, the two fixing parts respectively comprise one limiting groove and one buckle, the front panel is fixed through the two oppositely arranged limiting grooves and two buckle structures hung upside down, the front control board can be stably fixed just by being installed in the two limiting grooves and buckled to the two buckles, no structure needs to be arranged on the front side wall, no screw needs to be used for fixation, the implementation difficulty of a mold is greatly reduced, the precision is very high, the difficulty in fixing the front control board is reduced, and the cost of the set top box is effectively reduced.
Owner:SHENZHEN JIUZHOU ELECTRIC

Hard alloy integral type expansion-extrusion countersink for machining deep hole

The invention provides a hard alloy integral type expansion-extrusion countersink for machining a deep hole. The countersink comprises a hard alloy circular cutter bar. The countersink is characterized in that the front half section of the hard alloy circular cutter bar is evenly provided with 4-6 twist bit-shaped spiral grooves, and the lift angle of each spiral groove is 20-25 degrees; the leading surfaces along the rotation direction of the excircle surfaces of the spiral bodies between every two adjoining spiral grooves are raised along the radial direction to have spiral blade belts, the circumferential belt width of each spiral blade belt is 0.5-1.2mm, the radial raised height of each spiral blade belt is 0.3-0.5mm, and the relief angle of each spiral blade belt is 0 degree; the front end face of each spiral body 5 is inwards concaved, the front end face of each spiral body is provided with a radial blade which is raised out of the front end face of each spiral body from the tail end of each spiral blade belt to the axial lead of the circular cutter bar, the width of each radial blade is 0.8-1.0mm, the concave inclined angle Q of the vertical plane between the front end face of each radial blade and the axial lead of the circular cutter bar 1 is 3 degrees, and the relief angle of each radial blade is 6-8 degrees. The hard alloy integral type expansion-extrusion countersink has the advantages that the countersink is good in manufacturability, and convenient to machine, the dimensional accuracy is easy and stable to control, and the expansion and the extrusion can be completed at once.
Owner:FUAN XINJIU ALUMINUM ALLOY DIE CASTING

Cathode for electric demisting device with conductive fiberglass reinforced plastic

The cathode system for conductive FRP electric demister is used in the acid mist removal device in the mercury-containing smelting flue gas purification process of acid engineering. It belongs to the field of electric demister and consists of cathode load beam, cathode wire, weight and lower cathode frame. , the upper end of the cathode line is hung on the cathode load beam, which is characterized in that the weight vertically connected to the lower end of the cathode line is composed of a closed plastic outer cylinder and a plumb weight inside it, and the lower cathode frame is a main beam made of plastic or glass steel It is composed of a support beam, and the support beam is correspondingly provided with an opening adjustment plate, and the outer cylinder of the weight passes through the hole of the adjustment plate. In this system, the plumb weight in the weight is isolated from the cathode line without direct contact, which effectively prevents the cathode line The electrochemical corrosion between the lead bob and the cathode wire prolongs the service life of the cathode wire. The lower cathode frame has a simple structure and high strength. The opening adjustment plate on it makes it easy to adjust the position and distance of the cathode wire. The shape of the anode tube is adjusted separately, the size accuracy is easy to control, the stability is good, the weight is light, and the installation is convenient. The electric field in the conductive FRP electric demister is stable, the operation is safe, the service life is long, the demisting efficiency is high, and the acid mist outlet is ≤3mg / NM3.
Owner:双盾环境科技有限公司

Machining process method suitable for slender iron-stainless steel rod piece

The invention relates to a machining process method suitable for a long and thin iron-stainless steel rod piece. According to the machining process method suitable for the slender rod piece made of the ferritic stainless steel, machining and detection are combined in real time, deformation of the slender rod piece made of the ferritic stainless steel in the machining process is effectively reduced from the angle of the machining process, so that the machining quality of the slender rod piece is improved, and it is guaranteed that the size precision and the form and position precision of the slender rod piece meet the requirements. According to the method provided by the invention, machining is carried out in a one-jacking and one-clamping manner, and the follow rest is used within the full-length machining length of the slender rod piece made of the iron and stainless steel, so that the situation that the slender rod piece made of the iron and stainless steel is laterally bent due to improper clamping force is avoided. Meanwhile, according to the method provided by the invention, the feed amount is as small as possible, the pressure generated by a cutter on the slender rod piece made of the molten iron in each machining step is reduced, and the lateral bending of the slender rod piece made of the molten iron is reduced, so that the straightness of the slender rod piece made of the molten iron is controlled; and the requirement on the surface roughness of the slender iron-stainless steel rod piece can be better met by small feeding amount.
Owner:CHINA INSTITUTE OF ATOMIC ENERGY
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