This invention relates to the field of home
textile technology and provides a
processing method for
fiber-paper blended cooling mats, including biomimetic mineralization treatment of paper
yarn, multi-level gradient blending, and in-situ hot-pressing composite. An
infrared heating module with a
wavelength of 2.5 μm is integrated into the reed seat of a rapier loom. During the weaving process,
polycaprolactone microparticles with a particle size of 20 μm are sprayed onto the weft yarns. These microparticles are irradiated with
infrared light at 120-130°C, causing them to melt and penetrate to the warp and
weft yarn intersections. A three-layer integrated molding is achieved through dual-temperature zone pressure rollers. Simultaneously,
polycaprolactone microparticles are sprayed onto the weft yarns, and
infrared irradiation melts and penetrates them to the
yarn intersections, forming "micro-welded nodes," which are discontinuous
adhesive layers. Compared to traditional
adhesive dots, this method reduces the coverage area and improves
moisture permeability. It solves the problems of easy
delamination and
adhesive barrier to air permeability in traditional lamination processes. The
fiber-paper blended cooling mat produced by the above method includes
polycaprolactone-reinforced nodes at the
weft yarn intersections.