The invention discloses a preparation method of high-performance
cordierite DPF
honeycomb ceramic, and belongs to the technical field of
honeycomb ceramic carrier preparation. The preparation method comprises the following steps: mixing raw materials; kneading mud; performing
extrusion molding;
drying and shaping;
cutting and firing to obtain a
cordierite honeycomb ceramic carrier; and performing boundary dimension
processing, film covering, hole dotting, mud scraping and
drying to obtain a finished product. According to the invention, aluminum
hydroxide is adopted to replace or partially replace aluminum
oxide in the formula of the
cordierite porous ceramic structure while
magnesium hydroxide is used, and the two substances can form a synergistic heat absorption mechanism by virtue of the difference of the aluminum
hydroxide and
magnesium hydroxide in
thermal decomposition temperature, so that the heat
absorption efficiency of the cordierite porous ceramic structure is greatly improved in the low-temperature
coke discharge stage of a carrier mud blank. Aluminum hydroxide is subjected to a
decomposition reaction before
magnesium hydroxide, and then magnesium hydroxide is continuously decomposed at a higher temperature, so that the temperature range covered by the whole heat absorption process is greatly widened, the heating rate of the carrier mud blank is effectively slowed down, and
thermal shock caused by sudden rising of local temperature is avoided.