This invention provides a
machine vision-based
nozzle clogging identification method and
system, belonging to the field of image
data analysis and
processing technology. It employs multi-
nozzle thermal vision data, deformation vision data, and acoustic data to collect and extract multi-
physics dynamic features, monitoring the overall state of
material flow, thermodynamic behavior, and structural changes within the
nozzle. Thermal vision data analyzes heat propagation anomalies through temperature field sequences, deformation vision data captures structural responses through
surface deformation sequences, and acoustic data identifies
material flow obstacles through
vibration spectra, improving detection accuracy. A multi-
modal temporal fusion network is constructed for
deep learning and fusion analysis of multi-
physics dynamic features. Based on the
root cause and mechanism type of clogging, clogging risk levels are classified and self-healing control strategies are implemented, achieving accurate identification and judgment of minor and initial clogging, improving clogging monitoring accuracy, reducing production interruptions caused by false alarms, and enhancing the efficiency and economy of the
injection molding process.