The invention discloses a
laser lap
welding gap detecting
system and a
laser lap
welding gap detecting method based on
molten pool image visual sensing. The detecting
system is a visual
sensing system and comprises a
CMOS camera, a light filtering
system, a secondary
light source, an
image capture card, a computer, a display and the like, wherein the
CMOS camera has a LinLog photosensory technology. According to the detecting method, the secondary
light source and emitted light of molten pools are used as light sources;
plasma is filtered out by utilizing the light filtering system, and
light intensity is adjusted; the computer is used for collecting and displaying
molten pool images in real time, wherein the
molten pool images are obtained by the
CMOS camera; molten
pool image edges and areas and orifice image edges and areas are extracted and calculated by utilizing a Labview
image processing platform, and the quantitative relations between molten
pool sizes and orifice areas and between the molten
pool sizes and orifice gaps are obtained. The detecting system is simple in structure, clear in monitoring image, high in
light signal detecting accuracy, strong in anti-jamming capacity, good in
engineering practicability and capable of monitoring
laser welding of T-type overlap joint gaps in real time.