The invention provides a staged heating, extruding and form-controlling method of a
powder superalloy component. Through use of good liquidity of
powder materials and by the aid of the deformation
temperature and pressure which are changed in stages, the
powder materials reach preliminary densification under the low
temperature and pressure, and powder particles are retained and have surface activity and liquidity to a certain degree; then the deformation
temperature and pressure are increased, and the plastic deformation parameters such as the
motion direction of a mold and the deformation speed are combined, so that
superalloy powder flows and forms a certain shape; during the process, pores among the powder particles are completely eliminated, and full densification is reached; and meanwhile, through circulatory alternation action of forward
extrusion and backward
extrusion, certain strain conditions are exerted on the powder particles, coarse particles are changed into fine
crystal particles, component formation is finished, and a full compact powder component is prepared, so that solidification-structure-formation integration of the powder component is achieved. A powder
superalloy forging stock with the compact structure and even and fine
crystal particles can be obtained.